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HomeMy WebLinkAbout9.0 Technical SpecificationPROTECT MANUAL FOR MOUNTNN MEADOWS AT PRINCE CREEK GARFTELD couNTy, coLoRADO TECHNICAL SPECIFICATTONS SEMEMBER, 1995 heparcd by Sc;Imucser Godon MeYer, Inc- 718 West 6th Strcet, Suitt 200 Glenwood Springs, CO 81601 TABLE OF GONTENTS ir6d'lit?. )-eter-r'l--i -52^ LIr rJVI - sdtuEi€icth6c"--i'tP TABLE OF CONTENTS Paoes SECTION O21O1 - Removal of Structures and Obstructions . . 2 SECTION O22OO - Excavation and Embankment sEcTroN 02221 SECTION 02222 SECTION 02255 - Trenching, Backfilling and Compaction - Embedment and Base Course Aggregate 3 Dust Suppression SECTION 02271 - Riprap 2 SECTION 02555 - Water Transmission and Distribution Lines 12 SECTION 15220 - Pumps and Piping Systems SECTION 15800 - Heating, Ventilation and Air Conditioning . . . 3 SECTION 16000 - Electrical 6 I sPECS\95008.TOC TECHNICAL SPECIFICATIONS :JCe€!'5 "'Atds -\^ \J/.Urr;vL ---,ctlnEttP - : cciiot Ettn --: sEcTtoN 02101 REMOVAL OF STRUCTURES AND OBSTRUCTIONS 1.OO GENERAL 1'01 scooe' This work shall consist of furnishing all labor, equipment, materials andmiscellaneous items for the removal and satisfactory jisposal or abandonment in ptace of altfences, signs, structures, old pavements, roads, sidewalks, retaining walls and any otherobstructions' lt shall also include salvaging oi o".ignated materials and backfilling theresulting trenches, holes, and pits. This work shall include sawing concrete and asphalt in reasonabry ctose conformity with thedimensions of these specifications to create lines of weakness in order to facilitate controltedbreaking for removal. 1'o2 submittals' copies of written agreernents for disposal areas will be given to theEngineer before work begins. 2.OO MATERTALS. Not appticable. 3.OO METHODS AND PROCEDURES 3'01 General' The contractor shall remove and dispose of all signs, structures, fences, oldpavements' abandoned pipelines, and other obstructions. All salvageable materials noted shallbe removed, without unnecessary damage, in sections or pie-es which may be easilytransported and stored. 3'o2 Disoosal. Usable material may be disposed of outside the limits of view from theproject with written permission of the propeity owner on whose property the material isplaced' copies of all agreements with property'o*n.i. are to be furnished the Engineer. where portions of structures are to be removed, the remaining portions shall be prepared tofit new construction. The work shall be done in accordance with Drawings, and in suchmanner that materials to be left in place shall be protected from damage; all damage toportions of structures to remain in place shall be repaiied by the contractir at his expense.Reinforcing steel projecting from the remaining stiucture shall be cleaned and aligned toprovide bond with new extension. 3'03 salvaqe' salvage all items shown on the Drawings. During demolition, owner or hisrepresentatives may designate additional materials to b; salvaged rather than disposed. Allsalvage materials shall be removed from the job site by the contractor and stored at a site tobe designated by the Owner. 3'04 Pioe to be left in olace. All small metal pipe and metal culverts shall have the endscrushed and crimped back where possible. The ends of all masonry and plastic pipe productsshall be completely back-filled with concrete or grout a rninimum of lg" ot. on" pipe diameter,whichever is greater. All headwalls and "pprrtu-nrnces shall be removed. where shown onthe Drawings, pipe shall be backfilled their full length. 02101-1 3.05 Sawinq of Concrete. The sawing of concrete shall be done carefully, and all damages to concrete remaining in place, due to Contractor's operations, shall be repaired by the Contractor at his expense. An effective dust control method must be utilized throughout concrete sawing operations. The minimum depth of saw cut ln concrete shall be 2 inches or to the depth of the reinforced steel, whichever occurs first, unless otherwise designated. 3.06 Safetv. Operations that rnay damage or constitute a hazard to the traveling public will not be permitted. 3.O7 Removal of Culverts and Other Drainaoe Structures. Culverts and other drainage structures in areas under traffic use shall not be removed until satisfactory arrangements have been made to accommodate traffic. Where portions of existing structures lie wholly or in part within the limits of a new structure, they shall be removed as necessary to accommodate the construction of the proposed structure. 3.OB Removal of Pioe. Pipes indicated on the Drawings to be removed for salvage and reuse shall be carefully removed, cleaned and every precaution taken to avoid damage to the pipe. Removal of pipe shall include all appurtenances. Pipe to be salvaged shall be taken to the Owner's designated storage yard; pipe to be re-laid shall be stored by the Contractor so that no damage to pipe will occur. The Contractor shall replace, at his expense, all pipe lost or damaged due to negligence, improper storage or improper construction techniques. 3.09 Removal of Pavement. Sidewalks. Curbs. etc. All concrete pavement, sidewalks, curbs, gutters, etc., designated for removal. shall be broken into pieces, the size of which shall not exceed approximately 4OO pounds or 3 square yards of surface area, and shall be disposed of in a suitable manner. Where old concrete construction abuts new concrete construction, edges of pavement sidewalks, curbs, etc., to be left in place shall be sawn to a true line with a vertical face. Asphalt and bituminous pavements to be cut to the full depth of pavement with a vertical face in a straight line parallel to the limit of excavation. Cuts shall be made with flat bladed air hammer or saw, or as approved in writing by Engineer, so as to provide a straight, true cut. Concrete pavements, including curbs, gutters and sidewalks, to be saw cut to the full depth of pavement with a vertical face in a straight line parallel to the limit of excavation. An effective method of dust control shall be utilized throughout concrete sawing operations. Feathering of new asphalt pavements onto old pavements will not be permitted under this Contract. 3.10 Abandonment of Manholes. Catch Basins.lnlets. etc. Remove all portions of structure to 12 inches below finish grade. Fill allvoids with concrete or Class 1 Structure Backfill (95% density). Backfill to surface with concrete, Class 6 aggregate and/or bituminous asphalt or topsoil to match final surface treatment. End of Section o21o1-2 sEcTtoN 02200 EXCAVATION AND EMBANKMENT 1.OO GENERAL 1.01 Scooe. Work to be performed under this section shall include all labor, equipment, materials and miscellaneous items necessary to perform all clearing and grubbing, excavation, backfilling, compacting, testing and related work not specified elsewhere, as shown on the Drawings and required by the Specifications. All work within the rights-of-way of the Federal Government, the Colorado Division of Highways, County Governments or Municipal Governments shall be done in compliance with requirements issued by those agencies. All such requirements shall take precedence over these Specifications. lt shall be the Contractor's responsibitity to secure all required excavation permits and pay all costs thereof. 1.O2 Related Work Soecified Elsewhere. Section O22O1 - Excavation and Backfill For Structures Section 02222 - Embedment and Base Course Aggregate 1.03 ReferenceStandards. A. State Department of Highways, Division of Highways, State of Colorado, "Standard Specifications for Road and Bridge Construction," Iatest edition. 1.O4 Field Conditions. A. Existing Utilities. Underground utilities, except service lines, known to the Engineer have been shown on the Drawings. Locations are approximate only and may prove to be inaccurate. The Contractor is responsible for verification of the existence, location and protection of all utilities within the construction limits. Before commencing with work, the Contractor shallnotify all public and private companies who may have utilities within the project limits. The Contractor shall coordinate with these entities all excavation performed. The Contractor shall obtain all permits required by utility owners. ln the event of damage to any existing utility, the Contractor shall be solely responsible for the repair and payment for repair of all such damage. The Contractor shall make arrangements for and pay all costs for relocation of utilities requiring relocation as indicated on the Drawings. Should utility obstructions, not shown on the Drawings, be encountered and require relocation, the Contractor shall notify the Owner and the Engineer and shall make arrangements necessary for such relocation. The owner shall pay the costs for such relocation. o2200-1 Existing lmprovements. The Contractor shall restore or protect from damage all existing improvements encountered in performance of the work. lmprovements damaged as a result of this work shall be restored to original condition or better, as determined by the Engineer. Adjacent property shall be protected by the Contractor from any damage. The Contractor shall be held solely liable for any damage to adjacent property and shall be responsible for all costs resutting from repair of such damage. Soil Conditions. lt shall be the responsibility of the Contractor to examine soil conditions and characteristics, including the presence of groundwater, that will be encountered within the limits of construction. 1.OS Protection of Work. Safety. All excavations shall be protected by barricades, lights, signs, etc. as required by governing federal, state and local safety codes and regulations. Sheeting, shoring and bracing. Except where banks are cut back on a stable slope, provide and maintain sheeting, shoring and bracing systems necessary to protect adjoining grades and structures from caving, sliding, erosion or other damage, and suitable forms of protection against bodily injury, allin accordance with applicable codes and governing authorities. Remove sheeting and shoring systems as excavations are backfilled in a manner to protect the construction or other structures, utilities or property. Do not remove any sheeting after backfilling. Sheeting and shoring systems shall be structurally designed and sufficiently braced to provide necessary restraining of retained backfill. Prior to installation of such systems, methods of installation and materials proposed shall be discussed with and approved by Engineer. All systems shall be in strict compliance with local, state and federalsafety regulations. Contractor is solely liable for non-compliance. Site Drainage. Excavation to be protected from surface water drainage at all times. 1.06 Blastinq. No blasting shall be permitted without written consent of the Engineer. Blasting shall be done only after Engineer receives permission from the appropriate governmental authority(ies). Blasting shall be performed only by properly licensed, experienced individuals and in a manner such that no damage to any property or persons will occur due to either the blast or debris. Contractor shall provide proof of insurance as required by these Specifications, the governing authority or as required by Engineer prior to any blasting. All damage as the result of blasting shall be repaired, at the Contractor's expense, to the satisfaction of the Engineer. All earth or rock loosened by blasting shall be removed from excavations prior to proposed construction. A. o2200-2 c. B. 1.O7 Construction in Streets. When construction operations are located within streets, make provisions at cross streets and walks for free passage of vehicles and pedestrians. Do not block streets or walks without prior approval. 2.OO MATERIALS All materials for construction fills and backfills shall meet specified requirements for gradation and other factors defining suitability for the intended use. All classes of suitable materialshall be free from perishable matter, debris, frozen material and stones and/or cemented pieces larger than permitted by the specified gradation. Classification of materials shall be as follows: 2.O1 Excavation. Excavation shall consist of the excavation of all materials of whatever character required for the Work, obtained within the right-of-way, including surface boulders and excavation for ditches and channels and not being removed under some other item. 2.O2 Materials for Embankment. Embankment material shall consist of approved material acquired from excavations. hauled and placed in embankments in reasonably close conformity with the line, grades, thicknesses and typical cross sections shown on the plans or as designated. When source of embankment materialis not designated on the plans, approval of the source will be contingent on the material having a resistance value of at least that shown on the plans, when tested by the Hveem Stabilometer, and a maximum dry density of not tess than 9O pounds per cubic foot. 2.O3 Toosoil. Topsoil shall consist of selectively excavated. Ioose, friable loam reasonably free of admixtures of sub-soil, refuse, stumps, roots, rocks, brush, weeds or other materia! which would be detrimental to the proper development of vegetative growth; topsoi! to be free of any stone or rock greater than 3" in size. 3.OO METHODS AND PROCEDURES 3.01 Clearino and Grubbino. A. Preservation of Existing Conditions. The Engineer will establish right-of-way lines and construction lines and designate all trees, shrubs, plants and other things to remain. The Contractor shall preserve all things designated to remain. Paint required for cut or scarred surfaces of trees or shrubs selected for retention shall be an approved asphaltum base paint prepared especially for tree surgery. B. Clearing and Grubbing. Clear and/or grub all surface objects and all trees, stumps, roots and other protruding obstructions, not designated to remain, including mowing, as required, except undisturbed stumps and roots and non-perishable solid objects which will be a minimum of two feet below subgrade or slope embankment. 02200-3 Outside cut or fill timits, but within construction limits, stumps may be left at finish grade if allowed by Engineer. Except in areas to be excavated, backfill stump holes and other holes from which obstructions are removed, with embankment material and compacted in accordance with Section 3.05. Disposal. lf perishable material is burned, burn under the constant care of competent watchmen at such times and in such a manner that the surrounding vegetation, the other adjacent property or anything designated to remain on the right-of- way, will not be jeopardized. Burning shall be done in accordance with applicable laws and ordinances. When permitted, materiats and debris which cannot be burned and perishable materiats may be removed from the right-of-way and disposed of at locations off the project outside the limits of view from the project with the written permission of the property owner on whose property the materials and debris are placed. The Contractor shall make all necessary arrangements with property owners for obtaining suitable disposal locations and the cost involved shall be included in the unit price bid. All merchantable timber in the clearing area which has not been removed from the right-of-way prior to the beginning of construction, shall become the property of the Contractor, unless otherwise specified. Scalping. Scalp areas where excavation or embankment is to be made. Scalping shall include the removal of material such as brush, roots, sod, grass, residue or agricultural crops, sawdust, and other vegetable matter from the surface of the ground. Hedges. Hedges shall be pulled or grubbed in such a manner as to assure complete and permanent removal. Scattered hedge or shrubs not classified as hedge shall be removed as specified for hedge. Topsoil. Strip topsoil from all areas to be disturbed by construction. Topsoil to be stockpiled separately from excavated materials. 3.O2 Construction Reouirements. The excavation and embankments required shall be finished to smooth and uniform surfaces. Materials shall not be wasted without permission of the Engineer. The Engineer reserves the right to change grade lines, cut slopes or fill lines during the progress of the work. c. D. E. F. o2200-4 3.O3 Excavation. Material outside of the limits of excavation will not be disturbed. Prior to beginning excavation operations in any area, all necessary clearing and grubbing in that area snilt nave been performed in accordance with these Specifications. The Contractor shall not excavate beyond the dimensions and elevations established. Common excavation shal! inctude all materials of whatever nature encountered in the work for construction of excavations to the lines and grades called for on the Drawings. Structure excavation shall inctude all earthwork required for the construction of structures to the lines and grades called for on the Drawings. If any areas are inadvertently over-excavated, fill such over-excavation with embankment material and compact in accordance with Section 3.05. A. Tolerances. tn those areas upon which a subbase material is required, upon which finished landscaping improvements, including sodding or lawn seeding, or upon which a structure is to be constructed directly, deviation of not more than 1 inch shatl be permitted when tested with a 16-foot straight edge. Deviation from grade shall not exceed 1 inch at any point. ln those areas upon which a base course material is required, deviation of not more than 0.04 foot shall be permitted when tested with a 16-foot straight edge. Deviation from grade shall not exceed o.o4 foot at any point. ln those areas where no additional construction, other than topsoil addition will occur, the finished surface shall be smooth and shall not deviate from grade by more than O.5 foot at any Point. B. Groundwater Control. Contractor to maintain facilities on site to remove all groundwater from excavated area and keep water below the bottom of the excavation to a point such that a firm base for equipment or concrete installation exists. Facilities shall be maintained until all backfilling is in place at least 24 inches above anticipated water levels before water removal. All water removal shall be subject to approval by the Engineer. Removal of water by bucketing, sump or trench diversions, intermittent pumping, or sump or submersible pumps is considered incidentalto excavation work. lnclusion of a bid item for dewatering indicates dewatering by continuous pumping, well-point type systems is expected. lf such dewaterang system is required, in the opinion of the Engineer, this work to be paid for as indicated in the bid schedule, or if not included in the bid schedule to be considered extra work paid for at a price negotiated between Contractor and Owner prior to the start of dewatering. C. Stockpile Excavated Material. Excavated materialto be stockpiled so as not to endanger the work or public safety. Maintain existing vehicular and pedestrian traffic with minimum disruption. Maintain emergency access and access to existing fire hydrants and water valves. Maintain natural drainage courses and street gutters. Backfill materialto be segregated from stock piled topsoil and unusable backfill materials. D. Over-excavation. Whenever the site is over-excavated more than O.1' to eliminate point bearing by rocks or stones beneath proposed structures or when o2200-5 E. grade tolerances are exceeded, the Contractor is to re-establish grade using Class 1 Backfill(CDOH Section 703.08 - Class 1). Compaction shall be to 95% maximum density. All work to re-establish grade shall be at the Contractor's expense. Unstable Materials. Materials which are not capable of supporting superimposed loadings are defined as unstable materials. Should unstable materials be encountered during excavation, immediately notify Engineer. ,f , in the opinion of the Engineer, unstable soil excavation is required and the Contractor could not have reasonably been expected to discover the existence of such materials during his site investigation, than a contract price for Unstable Soil Excavation shall be negotiated between Owner & Contractor. No payment shall be made for materials excavated prior to notification of the Engineer and negotiation of payment for extra work. lnclusion of a bid item for Unstable Soil Excavation indicates such excavation is anticipated. The Contractor is to notify the Engineer prior to any unstable soil excavation; no payment shall be made for excavation prior to authorization of Engineer. Bock Excavation. Rock excavation shall be defined as removal of boulders in excess of three (3) cubic yards or solid or fractured rock, which requires techniques, such as blasting or jacking for removat, other than those which are being employed by the Contractor or are normally used in excavation, such as use of backhoes, trenchers, draglines, etc. Should unanticipated rock conditions be encountered, immediately notify the Engineer. lf in the opinion of the Engineer, rock excavation is required and the Contractor had in fact made a diligent and determined effort to remove the material using normal excavation procedures as stated above and the Contractor could not have reasonably been expected to determine the existence of such material during his site investigation, then a contract price for Rock Excavation shall be negotiated between the Contractor and the Owner. No payment shall be made for excavation performed prior to determination of a negotiated price. Rock shall be removed to a 4" depth below grade. ln addition, all rock loosened during jacking, blasting, etc. shall be removed from the site. For payment purposes, maximum depth to be paid for shall be 12" below required grade. All over-excavation shal! be replaced as specified in Subsection 3.03, D. lnclusion of a bid item for Rock Excavation indicates such excavation is anticipated. Contractor to notify Engineer prior to any rock excavation; no payment shall be made for excavation prior to notification. Disposa! of Excess Excavation. Contractor to dispose of excess excavation off- site. The Owner shall have the right to elect to have the excess excavation disposed of at a designated site within the Work limits. Excavation may be wasted on site only if approved by the Engineer and shall be done at the direction of the Engineer. Disposal in any case shall be the sole responsibility of the Contractor. F. G. 02200-6 3.O4 Embankment and Backfillinq. Do not begin embankments until construction below grade has been approved, underground utility systems have been inspected, tested and approved and trash and debris have been cleaned from the excavation. place approved excavated materialin successive uniform maximum loose layers not exceeding 8 inches for the full width of the cross-section in all accessible areas. Place material in successive uniform loose layers not exceeding 4 inches in areas not accessible or permitted for the use of self propelled rollers or vibrators. Do not place fill on muddy or frozen subgrade, or until subgrade is approved by the Engineer. Plow, step, or bench sloped surfaces steeper than 4 to 1 on which fill or backfill is to be placed in such a manner that fill materia! willadequately bond with existing surfaces. Scarify all surfaces to receive backfill to a depth of 6' before filling. Construct fills and embankments to the lines and grades indicated on the Drawings within tolerances stated in Section 3.O3, A above. Use suitable materials removed from the excavation prior to obtaining material from borrow areas. Where otherwise suitable material is too wet, aerate, dry or blend to provide the moisture content specified for compaction. 3.056 Comoaction. During placing and/or compacting operations of earth or earth-and-rock mixtures, the moisture content of materials in the layers being compacted shall be near optimum and uniform throughout the layer. ln general, maintain the moisture content of the material being placed and compacted within 2"/" of optimum condition as determined as ASTM Standard D698. A. Compaction Equipment. Perform allcompaction with approved equipment well suited to location and material being compacted. Use heavy vibratory rollers or sheepsfoot rollers where heavy equipment is authorized. Do not operate heavy equipment closer to structures than a horizontal distance equal to height of backfill above bottom of structure foundation. Compact remaining area with hand tampers suitable for material being compacted. Place and compact backfill around pipes with care to avoid damage. Compact fillmaterialsto following densities at optimum moisture content based on ASTM D698 or AASHTO T99: 1. Structure fill under or within 5' horizontally of all concrete structures: 95o/o. 2. Backfill beneath or within 5' horizontally or within the area defined by a line extended at an angle of 1:1 of existing or proposed pavements, roadways, sidewalks, curbs, utility lines or other improvements: 95oh 3. Backfill within lagoon berm: 95% 4. Backfill within public or designated rights-of-way: 9O% or as shown on o2200-7 the Drawings. S. Backfill within undeveloped, green or undesignated area: 83oh. B. Jetting. Jetting and water inundation are generally not permitted methods of compiction. The Engineer may allow jetting under certain field conditions. Techniques including depth of tifts, amount of water to be used, penetration of hose iet, etc., shall be at the direction of the Engineer. No ietting will be allowed on materials with a 2oo-minus gradation of greater than 15oh. Contractor shall pay cost of all water used, soil classification testing and compaction testing and any retesting or recompaction required. No ietting shall be done prior to written approval and direction of the Engineer. c. Maintenance. contractor to maintain all embankment in satisfactory condition during the extent of the contract and warranty period. All surface deterioration determined to be the responsibility of the Contractor and all settlement shal! be repaired at once by the Contractor upon notice by the Owner. All costs for repair and atl liability as a result of surface deterioration or settlement shall be the responsibility of the Contractor. 3.OO Proof Rollino. Proof rolling with a heavy rubber-tired roller will be required as designated on the plans or when ordered. Proof rolling shall be done after specified compaction has been obtained. Areas found to be weak and those areas which failed shal! be ripped, scarified, wetted if necessary and recompacted to the requirements for density and moisture at the Contractor's expense. Equipment to be used for proof rolling may also be fully loaded, tandem axle dump truck or water truck or rubber-tired roller with equivalent loading characteristics. 3.O7 Surface Bestoration. Att existing surface improvements and site conditions disturbed or damaged during construction to be restored to a condition equal to pre-construction condition. All restoration costs are considered incidental to excavation and backfill. A. lmprovements. Replace, repair or reconstruct all improvements as required. Work wilt not be accepted until restoration is accepted by Engineer and all affected property owners. B. Final Grading. The Contractor is to re-establish existing final grade or finish to final grades as modified and shown on the Drawings. The Contractor is to backfill to proper subgrade elevation with backfill material to allow placement of surface improvements or materials. C. Roadways. Atl roadways to be restored to original condition with material types removed. Materials and methods to conform to Section 02222 - Embedment and Base Course Aggregate; Section 02623 - Hot Bituminous Pavemenq and Section 02614 - Portland Cement Concrete Paving. Additional requirements are: 1. Minimum base course material on gravel roadways or minimum depth gravel beneath hard surface roadways to be 8". 2. Minimum asphalt pavement surfacing to be 3". o2200-8 3. Minimum concrete pavement surfacing to be 6". D. Green Areas. Place excavated topsoil from the roadway or from pits directly upon constructed cut and fill slopes without the use of stockpiles whenever conditions and the progress of construction will permit. Do not place topsoil until the areas to be covered have been properly prepared and grading operations in the area have been completed. Place and spread topsoil at locations and to the thickness shown on the plans. Key to the underlying material by the use of harrows, rollers or other equipment suitable for the Purpose. Apply water to the topsoil at the locations and in the amounts designated. Apply in a fine spray by nozzles or spray bars in such manner that it will not wash or erode the toPsoil areas. All loose exposed rock larger than six inches shall be removed from slopes that are to receive topsoil. 4.OO OUALITY CONTROL - FIELD 4.01 lnsoection and Testino. lnspection and testing to be performed at the direction of the Engineer. Contractor to cooperate fully with all persons engaged in testing. Contractor to excavate as required to allow testing; Contractor to backfill al! test excavations in accordance with these Specifications. 4.O2 Densitv Testino and Control. A. Reference Standards. Density/moisture relationships to be developed for allsoil types encountered according to ASTM D698 or AASHTO T99. B. Field Testing. Testing for density during compaction operations to be done in accordance with ASTM D2922 using nuclear density methods. C. Frequency of Testing. Frequency of testing to be done at the direction of the Engineer. D. Retesting. ln the event of failure to meet compaction criteria, Contractor shall re-excavate and re-backfill at direction of Engineer. All retesting to be paid for by Contractor and to be performed by soils testing firm approved by the Engineer. 4.03 Pavment for Testino. Owner responsible for all costs of initial testing of backfill. Contractor to pay all costs of any retesting required. End of Section 02200-9 sEciloN 02221 TRENCHING, BACKFILLING AND COMPACTION 1.OO GENERAL 1.01 Scooe. Work to be performed under this section shall include all labor, equipment, materials and misceltaneous items necessary to perform all excavation, backfilling and compaction of underground pipelines, conduits, cables and appurtenances shown on the Drawings and specified herein. All work within the rights-of-way of the Federal Government of the Colorado Division of Highways, County Governments or Municipal Governments shall be done in compliance with requirements issued by those agencies. All such requirements shall take precedence over these Specifications. tt shall be the Contractor's responsibility to secure all required excavation permits and pay all costs thereof. Contractor will be required to obtain necessary road cut permits. 1.O2 Related Work Soecified Elsewhere. Section 02222 - Embedment and Base Course Aggregate Section 02555 - Water Transmission and Distribution Lines Section O2560 - Sanitary Sewerlines 1.03 Field Conditions. A. Existing Utilities. Underground utilities, except service lines, known to the Engineer have been shown on the Drawings. Locations are approximate only and may prove to be inaccurate. The Contractor is responsible for verification of the existence, location and protection of all utilities within the construction atea. Before commencing with work, the Contractor shallnotify all public and private companies who may have utilities within the project limits. The Contractor shall coordinate with these entities all excavation performed. The Contractor shall obtain all permits required by utility owners. ln the event of damage to any existing utility, the Contractor shall be solely responsible for the repair and payment for repair of all such damage. The Contractor shall make arrangements for and pay all costs for relocation of utilities requiring relocation as indicated on the Drawings. Should utility obstructions, not shown on the Drawings, be encountered and require relocation, the Contractor shall notify the Owner and the Engineer and shall make arrangements necessary for such relocation. The Owner shall pay the costs for such relocation. 02221-1 Existing lmprovements. The Contractor shall restore or protect from damage all existing improvements encountered in performance of the work. lmprove- ments damaged as a result of this work shall be restored to regional condition or better, as determined by the Engineer. Adjacent property shall be protected by the Contractor from any damage. The Contractor shall be held solely liable for any damage to adjacent property and shall be responsible for all costs resulting from repair of such damage. Soil Conditions. lt shall be the responsibility of the Contractor to examine soil conditions and characteristics, including the presence of groundwater that will be encountered within the limits of construction. 1.O4 Protection of Work. A. Safety. All excavation shall be protected by barricades, lights, signs, etc., as required by governing federal, state and local safety codes and regulations. B. Sheeting, Shoring and Bracing. Where trench walls are not excavated at a stable slope, the Contractor shall provide and maintain support sufficient to prevent caving, sliding or failure and property or bodily damage. Any damage due to inadequate support shall be repaired at the sole expense of the Contractor. Under normal construction conditions, support shall be removed as work progresses. Support shall remain installed if directed by the Engineer or if pipe does not have sufficient strength to support backfill based on trench width as defined by the sheeting. Sheeting shall not be removed a{ter the start of backfilling. Use of a movable trench shield or coffin box will not be allowed where pipe strength is insufficient to support backfill as defined by the trench width after the trench shield is removed. The Contractor shall be held solely responsible for any violation of applicable safety standards. Particular attention is called to minimum requirements of OSHA and COSH (Colorado Occupational Safety and Health). C. Site Drainage. Excavation to be protected from surface water at all times. 1.05 Blastinq. No blasting shall be permitted without written consent of the Engineer. Blasting shall be done only after Engineer receives permission from the appropriate governmental authority(ies). Blasting shall be perf ormed only by properly licensed, experienced individuals and in a manner such that no damage to any property or persons will occur due to either the blast or debris. Contractor shall provide proof of insurance as required by these Specifications, the governing authority or as required by Engineer orior to any blasting. All damage as the result of blasting shall be repaired, at the Contractor's expense, to the satisfaction of the Engineer. All earth or rock loosened by blasting shall be removed from excavations prior to proposed construction. B. C. 02221-2 1.06 Construction in Streets. when construction operations are located within streets make provisions atFoss-streets and walks for free passage of vehicles and pedestrians. Do not block streets or walks without prior approval' 1.O7 Submittals. A. Bedding Material 1. Submit sieve analYsis B. Select Fill 1. Submit sieve analYsis 2.OO MATERIALS 2.O1 Embedment Material. pipe tine embedment materialshall comply with the appropriate classes as listed below and as illustrated in the Construction Drawings: A. Class A - Use where indicated on the Drawings and where improper trenching or unexpected trench conditions require its use as determined by the Engineer. 1. Characteristics - Concrete cradle foundation with densely compacted Class 6 aggregate base backfill to 12" above top of pipe, or densely compacted Cliss 6 aggregate granular foundation with concrete arch cover to 6" above top of PiPe. B. Class B - Use for all plastic, clay and asbestos - cement pipe under normal construction conditions. 1. Characteristics - Densely compacted Ctass 6 aggregate or 314" screened rock granular foundation of depth shown on Typical Details with densely compacted Class 6 aggregate or 314" screened rock to 12" above top of pipe. C. Class C - Use for all types of pipe not specified under Class B where normal construction conditions exist. 1 . Characteristics - Densely compacted Class 4 aggregate or 314" screened rock granular foundation of depth shown on Typical Details with densely compacted Class 4 aggregate or 314" screened rock to 12" above top of pipe. 2.O2 Select Material. subject to approval by the Engineer, select material shall be allowed in ptace of the aggregate backfill for Classes B & C embedment. A. Characteristics - Soil materials free from rocks, clods, and organic material, uniformlY graded as follows: Pioeline Material Plastic. clav and Asbestos -'Cement All others Gradation Limits 3/4 inch max. with less thanI % oassinq No. 200 sieve 1 % ihch mdx. with less than 20% Passing No. 2O0 sieve 02221-3 2.O3 Concrete for Embedment. shall be 2000 psi concrete (28 day compressive strength)' i.intor"r-*t ,nait conform to ASTM A185, Grade 40. 2.O4 Backfill Material. A. characteristics - Native materials free from debris, organic matter and frozen material. uniformly graded sufficient to allow proper compaction' B.Gradation-Nobouldersgreaterthan6inchdiameterintop12inchesof backfill' Generally no boulders greater than 12 inch diameter in remainder of trench' Limited number of bouiiers not exceeding 24 inch diameterto be allowed at discretion of Engineer provided boulders can be uniformty dispersed and willnot interfere in comPactive effort' 3.OO METHODS AND PROCEDUBES 3.01 Site Preoaration. A. Clearing. Remove all vegetation, stumps, roots, organic matter' debris and other miscellaneous struc-tures and materials from work site. Dispose of off- site. B. Topsoil Removal. Strip existing topsoil from all areas to be disturbed by construction. Topsoil to be stockpiled separately from excavated materials' c. Pavement Removal. See Section 02101 - Removal of Structures and Obstructions' 3.O2 Trench Excavation A. Limits of Excavation. Trenches to be excavated along lines and grades shown on the Drawings, or as modified in the field by the Engineer' Trench widths for pipe loading t; be measured 12 inches above top of pipe. Minimum trench width to be the outside diameter of the pipe or conduit plus 16 inches. Maximumtrenchwidthtobetheoutsidediameterofthepipeorconduitplus 24 inches foi all pipes or conduits with outside diameter of 24 inches or less, and plus 30 inches for all pipes or conduits with outside diameters greater than 24 inches. lf maximum trench width is exceeded, Contractor will provide at his expense, higher strength pipe or special bedding including concrete at the direction of the Engineer. Trench excavation not to be completed more than 1oo feet in advance of pipe installation. Backfill to be completed within l0o feet of pipe installation. 022214 B. Groundwater Control. Contractor to maintain facilities on-site to remove all groundwater from trench and keep water at least 12 inches below the trench bottom to a point such that a firm base for pipe or conduit installation exists. Facilities shall be maintained until all concrete is cured and backfilling is in place at least 24 inches above anticipated water levels before water removal is discontinued; all water removal shall be subject to approval by the Engineer. C. Stockpile Excavated Material. Excavated materialto be stockpiled so as not to endanger the work or public safety. Maintain existing vehicular and pedestrian traffic with minimum disruption. Maintain emergency access and access to existing fire hydrants and water valves. Maintain natural drainage courses and street gutters. Backfill materialto be segregated from stockpiled topsoil and unusable backfill materials. D. Excavation for Appurtenances. Excavation to be done in accordance with these Specifications and as shown on the Drawings. Adequate working clearances to be maintained around appurtenances. Provisions for base and bottom preparations shall apply to all appurtenances- Precautions to be taken to maintain trench widths in the vicinity of adjacent pipelines and conduits. 3.03 BottomPreoaration. A. Undisturbed Foundation. Where soils are suitable and have adequate strength, bottom to be graded and hand-shaped such that pipe barrel rests uniformly on undisturbed soil. All rocks or stones which may result in a point bearing on the pipe shalt be removed. Undisturbed grades shall be within 0.1 feet t tolerance. Soils for final pipe grade placed within these limits shall be fine granular (1OO% passing No. 4 sieve) or may be native materials, hand compacted to 95% maximum density. B. Bell Holes. Material to be removed to allow installation of all fitting and joint projections without affecting placement of pipe. C. Overexcavation. Whenever trench is overexcavated to eliminate point bearing by rocks or stones or when undisturbed grade tolerances of 0.1' are exceeded, the contractor is to re-establish grade using class 6 aggregate bedding material. Compaction shall be 95% maximum density. All work to re-establish grade shall be at the Contractor's expense. D. Unstable Materials. Materials which are not capable of supporting superim- posed loadings are defined as unstable materials. Should unstable materials be encountered during excavation, immediately notify Engineer. lf , in the opinion of the Engineer, unstable soil excavation is required and the Contractor could not have reasonably been expected to discover the existence of such materials during his site investigation, then a contract price for Unstable Soil Excavation 02221-5 shall be negotiated between Owner and Contractor. No payment shall be made for materials excavated prior to notification of the Engineer and negotiation of payment for extra work. lnclusion of a bid item for Unstable Soil Excavation indicates such excavation is anticipated. The Contractor is to notify the Engineer prior to any unstable soil excavation; no payment shall be made for excavation prior to authorization of Engineer. E. Rock Excavation. Rock excavation shall be defined as removal of boulders in excess of three (3) cubic yards of solid or fractured rock, which makes hand shaping of the bottom impossible and which requires techniques, such as blasting or iacking for removal, other than those which are being employed by the Contractor or are normally used in trench excavation, such as use of backhoes, trenchers, draglines, etc. Should unanticipated rock conditions be encountered, immediately notify the Engineer. lf in the opinion of the Engineer, rock excavation is required and the Contractor has in fact made a diligent and determined effort to remove the rnaterial using normal excavation procedures as stated above, and the Contractor could not have reasonably been expected to determine the existence of such material during his site investigation, then a contract price for rock excavation shall be negotiated between the Contractor and the Owner. No payment shall be made for excavation performed prior to determination of a negotiated price. Rock shall be removed to a 4" depth below grade, Additionally, all rock loosened during jacking, blasting, etc., shall be removed from the trench. For payment purposes, maximum trench width to be paid for shall be as defined in Subsection 3.O2, A. Maximum depth to be paid for shall be 12" below required grade. All overexcavation shall be replaced as specified in Subsection 3.03, C. lnclusion of a bid item for rock excavation indicates such excavation is anticipated. Contractor to notify Engineer prior to any rock excavating; no payment shall be made for excavation prior to notification. 3.04 Backfillino. A. Tamping Equipment. Except immediately next to the pipe, mechanical or air operated tarnping equipment to be used. Hand equipment such as T-bar to be used to pipe if necessary. Care to be taken when compacting under, along side and immediately above pipe to prevent crushing, fracturing or shifting of the pipe. The Contractor is to note densities required for materials being backfilled and shall use appropriate approved equipment to obtain those densities. Wheel rolling is not considered to be aq adequate compaction technique to meetthese Specifications and will not be allowed. Where 85% compaction is required, wheel rolling may be considered. Before acceptance, the Contractor shall backfill a portion of the trench and pay for density testing to verify adequacy of the proposed backfill techniques. A hydro hammer may be allowed to obtain the specified density up to 4' in 02221-6 B. c. depth. The Contractor will be required been tamped so that density tests can density is being obtained full depth. to re-excavate those areas that have be taken to insure that the specified Moisture Control- Generally maintain moisture of backfill material with + 2%of optimum moisture content as determined by ASTM D6gg. t trint.inEo"",tolerances as needed to obtain densities requiied. Compaction. Maximum density (1OO%) based on ASTM D6gg or AASHTOT99. 1. Bedding Material, including material used for over-excavation of anykind: 95% 2. Select Material: gS% 3. Backfill beneath existing or proposed pavement, roadways, sidewatks,curbs, utility lines and other improvements or within E, horizontally ofsuch improvements: gS% 4- Backfil! within public or designated right-of-way: 90016 or as shown onthe Drawings. 5. Backfil! within undeveloped, green or undesignated area: gso| Placing Backfill. The maximum toose lifts of backfill materiatto be as foilows:use smaller lifts where necessary to obtain required densities: 1. Bedding and select material: 6" (or see section 3.o3A). 2. BackfillMaterial: 24" where 9s% compaction required. 4g, where lessthan 95% compaction required. Backfilling Appurtenances. Backfilling to be done generally at the same time asadjacent pipetines. Backfilling pro"Ldur. to coiform to this section. Usespecial techiques or materials as shown on drawings. Disposal of Excess Excavation. contractor to dispose of excess excavation off-site' The owner shall have the right to elect to have the excess excavationdisposed of at a designated site within the work limits. Excavation may bewasted on-site onry if approved by the Engineer. Disposal in any case shail bethe sole responsibility of the Contractor. Jetting. Jetting and water inundation are generally not permitted methods ofcompaction. The Engineer may allow jetting urier certain field conditions.Techniques including depth of rifts, amount of water to be used, penetration ofhose jet, etc., shall be at the direction of the Engineer. No jetting wilt beallowed on materiars with a 2oo minus gradati6n of greater tnJn lsoil.contractor shall pay cost of all water used, soil classiflcation testing ,nJ "nretesting or recompaction required. No ietting shall be done prior tJ written D. E. F. G. 02221-7 approval and direction of the Engineer. H. Maintenance of Backfill. Contractor to maintain all backfill in a satisfactory condition during the extent of the contract and warranty period. All surface deterioration determined to be the responsibility of the Contractor and a[ settlement shall be repaired at once by the Contractor upon notice by the Owner. All costs for repair and all liability as a result of surface deterioration or settlement shall be the responsibility of the Contractor. l. Clay Barrier Water Stops. Because of the presence of ground water, a clay barrier may be required to be installed full depth in trench in ptace of all bedding material and backfill. This barrier shal! be full depth and two feet thick and installed every 5OO lineal feet of trench. Al! such work, when not specifically called for on the Drawings, shall be done at a price to be negotiated between Owner and Contractor prior to commencement of Work. 3.05 Surface Bestoration. All existing surface improvements and site conditions disturbed or damaged during construction to be restored to a condition equa! to pre-construction condition. All restoration costs are considered incidental to excavation and backfill. A. lmprovements. Replace, repair or reconstruct all improvements as required. Work will not be accepted until restoration is accepted by Engineer and all affected property owners. lmprovements include, by exampte, other utilities, culverts, structures, curb and gutter, mail boxes, signs, etc. B. Final Grading. The Contractor is to re-establish existing final grade or finish final grades as modified and shown on the Drawings. The Contractor is to backfill to proper subgrade elevation with backfill material to allow placement of surface improvements or materials. C. Roadways. All roadways to be restored to originat condition with material types removed. Materials and methods to conform to Section OZZZ2, Embedment and Base Course Aggregate; Section O2612, Hot Bitumjnous Pavement; and Section 02614, Portland Cement Concrete paving. Additional requirements are: 1. Minimum base course material on gravel roadways or minimum depth gravel on hard surface roadways to be 8". 2. Minimum bituminous surfacing to be 2". 3. Minimum concrete paving to be 6". D. Green Areas. Restore all green areas as specified on Drawings. 4.OO OUALITY CONTROL - FIELD 4.O1 Comoaction. lt should be fully understood that it will be the sole responsibility of the Contractor to achieve the specified densities for all embedment and backfill material placed. Contractor will be responsible for ensuring that correct methods are being used for the 02221-8 placement and compaction of said materials. Correct backfil! methods include, but are not limited to: 1. Use of proper equipment for existing soil condition encountered. 2. Moisture content of existing soils; determination if water shoutd be added or if soi! should be air dried to reduce moisture content. 3. Thickness of backfill lift. Contractor may, at his own expense, have an approved geotechnical engineer monitor the methods of backfill and compaction used to ensure that the desired densities are being obtained. lnspection and testing will be performed as directed by the Engineer. Testing will be conducted as a quality control check to verify the Contractor's compliance with the slandards indicated in the Specifications. 4-o2 lnsoection and Testino. lnspection and testing to be performed at the direction of theEngineer. Contractor to cooperate fully with all persons engaged in testing. Contractor to excavate as required to altow testing. Contractor to backfitl all test excavations in accordancewith these Specifications. 4.03 Densitv Testino and Control. A. Reference Standards. Density/moisture relationships to be developed for allsoil types encountered according to ASTM D6gg or AASHTO Tgg. B- Field Testing. Testing for density during compaction operations to be done in accordance with ASTM D2922 using nuclear density methods. C. Frequency of Testing. Minimum of one (1) test every 250, trench per lift or as directed by Engineer. Contractor to excavate to depths required by Engineer for testing and backfill test holes to density specified. Testing to be pjiO tor by Owner. D. Retesting. ln the event of failure to meet compaction criteria, Contractor shall re-excavate and re-backfill at direction of Engineer. All retesting to be paid forby Contractor and to be performed by soils testing firm approved by the Engineer. 4-O4 Pavment for Testino. Owner responsible for all costs of initial testing of backfill. Contractor to pay all costs of any retesting required. End of Section 02221-9 sEcTtoN 02222 EMBEDMENT AND BASE COURSE AGGREGATE 1.OO GENERAL 1.01 Scooe. This work shall consist of furnishing and placing one or more courses of aggregate on the prepared surface in accordance with these Specifications in reasonably close conformity with the lines, grades and typical cross sections shown on the drawings or established by the Engineer in the field. 1.O2 Belated Work Soecified Elsewhere. Section O22O1 - Excavation and Backfilt for Structures Section 02221 - Trenching, Backfilling and Compaction Section 02555 - Water Transmission and Distribution Lines Section 02612 - Hot Bituminous Pavement 1.03 Submittals. A. Aggregates. Certified statement from independent testing laboratory, acceptable to Engineer, of material compliance. 2.OO MATERIALS Aggregate used for pipeline bedding, base course and subbase course and specified by Class in other sections of this Specification shall conform to the gradation schedule shown below. CLASSIFICATION TABLE FOR AGGREGATE BASE COUBSET Percentaoe bv Weioht Passing Souare Mesh Sieves Sieve Designation 4 inch 3 inch 2% inch 2 inch 1Yz inch 1 inch 3/4 inch No. 4 No. 8 No. 200 LL not greater than 35 Class I Class 2 Class 3 100 95-1 00 100 :: '"= =30-65 ,-r u 3;; zo ,n",. LL not greater than 30 Class 4 Class 5 Class 6 Class 7 1; 90-1 00 50-90 35-50 3-12 100 95-100 30-70 3-1 5 : ioo 100 30-65 25-65 20-85 3-12 5-15 *Reproduced from Colorado Department of Highways Standard Specifications for Road and Bridge Construction. o2222-1 3.OO METHODS AND PROCEDURES 3.01 Placino. The base course materialshall be placed on the previously prepared subgrade at the locations and in the proper quantities to conform to the typical cross sections as shown on the Drawings and as directed by the Engineer. Placing and spreading shall be done by means of spreader machine, moving vehicle, motor grader or other approved equipment methods. The material shall be placed without segregation. Any segregated areas shall be removed and replaced with uniformly graded material at the Contractor's expense. The base material may be placed in lifts of up to 6 inches, providing that after compaction, uniform density is obtained throughout the entire depth of the lift. lf the required depth exceeds 6 inches, it shall be placed in two or more lifts of approximately equal thicknesses. lf uniform density cannot be obtained by 6 inch lifts, the maximum lift shall not exceed 4 inches in final thickness. 3.O2 Comoactino. Rolling will be continuous until the base material has been compacted to not less than 95% of maximum density as determined by ASTM D698 or AASHTO T99. Water shall be uniformly applied as necessary during compaction to obtain optimum moisture content and to aid in consolidation. The surface of each layer shall be maintained during the compaction operations in such a manner that a uniform texture is produced and the aggregates are firmly keyed. The finished base course surface shall be smooth and free of ruts and irregularities and true to grade and crown as shown on the plans or as directed by the Engineer. The final surface shall be finished with a surface smoothness tolerance of % inch, measured as vertical ordinate from the face to a ten-foot straight edge. The base course shall be maintained in this condition by watering, drying, rolling or blading as necessaty, ot as the Engineer may direct, until the surface material is placed. 4.OO OUALITY CONTROL. FIELD 4.O1 lnsoection and Testino. lnspection and testing to be performed at the direction of the Engineer. Contractor to cooperate fully with all persons engaged in testing. Contractor to excavate as required to allow testing; Contractor to backfill all test excavations in accordance to these Specifications. 4.O2 Densitv Testino and Control. A. Reference Standards. Density/moisture relationships to be developed for allsoil types encountered according to ASTM D698 or ASSHTO T99. B. Field Testing. Testing for density during compaction operations to be done in accordance with ASTM D2922 using nuclear density methods. C. Frequency of Testing. Conduct a minimum of one test for each layer of specified depth of fill or backfill as follows: Foundations: For each 100 lineal feet or less of trench. Slabs on Grade: For each 2,000 square feet or less of building area. o2222-2 Pavement and walks: For each 2,000 square feet or less' AllotherAreas:Foreach5,ooosquarefeetorless. UtilityTrenches:Foreach2Solinealfeetorlessoftrench. 4.03 pavment for Testino. owner is responsible for all costs of initial testing of backfill' Conttuctor to puy for all costs of any retesting required' End of Section o2222-3 All Division 2 Sections 1.03 Submittals' A. Chemical Products' MATERIALS l": ,*lork under is Section sha* include furnishing a* materiars' rabor' equipment and miscert"n"our,.,i#J-n"".rrurr,:lfiil" orr,.onir"i'ir"r the entire proiect site' 1.o2 sECTloN 02255 DUST SUPPRESSION Descriptive literature defining chemical constituents' Percentaoe bv Weioht 2.00 2.O1 3.OO METHODS AND PROCEDURES 3.01 Dust Control. Dust control to be considered.anintegral part 9,1 1" Y:'n. Control shall be provided from ?n"-r-,ru.. r, "onr,rir"",i". r"iri,n. wo-ri'is'comprete' Fugitive dust as a result of constru*i"" tn"fibe controlled at all times' 3.o2 waterino. For road construction, the contractor shall have a_wale]-truck on site at a* ;;;: t", 01,-1,ii";Lll;Iil'I"%'l:l"i.i'"ff":"'1il::#ffi ;;il"Ensineer as required untrr :1TJ:::::,",,"n, dust coltrlr may be alcolollsned by water tru,ck or spray svslem rrom an on-site ;;;;;';tem if ;J;;'Li: Cont'""to'-tn"ri be prepared to provide dust control until the i''n"Jt'iiu"e is completed' The contractor sha* provid" 1*u-l:, meter for metering any water taken f rom the municipal water sYstem *ffiil;;;oL ti'" hvdrants or private taps' 3.o3ChemicalControl.WhergrequiredbytheEngineer,dustcontrolshallbeprovidedby the use ot n1ug'ffi;:nro'io" "n#o'i tptuv to the road surface' Approximatel1 28%-36% 2s% Less than 1 7o -0- 02255-1 Maqnesium Chloride' Constituents Magnesium Chloride SulPhateilil.tirrn, sodium' calcium Nitrate After the surface has been prepared, the road shall be pre-wet to a very damp condition. The product shall be applied using a watering truck with spray applicator, providing an even distribution across the surface. Application rate shall be 113 - 1/2 gallon per square yard. The surface shatt be re-sprayed until complete coverage is attained. End of Section o2255-2 1.00 1.01 sEGTloN ozz-tt BIPRAP he \ocation GENERAL T :$m';:$*r::-andp\acinsotripraeaccordinstotr B s.,ir'fi' r,*li:5*r$in**Wit*l,:**:: ot Hign "moOtti"d' z.oo PRoDucls z o 1 *:'"0 *o'ui*llu\ffi,:[i,].[,#-']T:fi"H#:'{:Hf:l*i}3i} :$t:'$ . .: *$*: k*' -*,:".:x,iqj,+iri.*svr"i*$i.?i[rffi ftffi*::B:;ll;t"r*\s ry gieve Measure 'ti ..^h rnoooo( o i';"" and grau"" O 211t-t A torerance of prus or minus three inches (3") from the srope rines and grades shown on the or"*ing" shall be allowed in the finished surface of the riprap' Riprap wi[ be praced to its fuil course thickness in one operation. The pracing shau progress upwards on ths slopes. The riprap *iri u" carefully placed on the prepared slope in such a manner that adiacent stones are in close contact and' in genera' have their greatest dimensions across the perpendicurar to the stope. Through stones will be well distributed throughout the mass. Asusedherein,athroughStoneisdefinedasaStonewhosedimensionasnormaltothe surfacebeingriprappedisnotlessthanthefulldepthoftheriprap.Thefinishedriprapwill be free from obiectionable pockets of smail stone crusters of larger stones. Placing riprap in layers will not be Permitted' End of Section 02271-2 sEcrloN 0255s WATER TRANSMISSTON AND DISTRIBUTION LINES 1.OO GENERAL 1 .O 1 Scope. Work under this Section shall include furnishing all materials, labor, equipment and miscellaneous items necessary to install, disinfect, and test all raw water and potable water transmission and distribution pipelines and appurtenances as specified herein and shown on the Drawings. 1.O2 Related Work Soecified Elsewhere. Section 02221 - Trenching, Backfilling and Compaction Section 02222 - Embedment and Base Course Aggregate Section 02612 - Hot Bituminous Pavement 1.03 Submittals. product data including catalog sheets and descriptive literature shall be submitted for all materials and equipment specified. Submittal shall state manufacturer's compliance with all published standards referenced herein' 1.04 protection of Work. All pipe fittings, valves and equipment shall be carefully handled, stored and protected in such a manner as to prevent damage to materials and protective coatings and linings. At no time shall such materials be dropped or dumped into trench. precaution shall be taken to prevent foreign matter from entering the pipe, fittings and valves prior to and during installation. Place no debris, tools, clothing or other materials in the pipe during installation. At such time as pipe installation is suspended, either temporarily or overnight, the open end of the pipe shall be sealed with a watertight plug to prevent entrance of trench water, debris or foreign matter. Under no circumstances shall trench water be allowed to enter the pipeline. When water is present in the trench, the seal shall remain in place until such time as the trench is pumped dry. Whenever trench water becomes evident, adequate measures shall be taken to prevent pipe floatation. lf, in the opinion of the Engineer, the Contractor is incapable of keeping the pipe free of foreign rnatter during installation, the Engineer shall require the Contractor to cover the pipe ends with close woven bags until the start of the ioining operation. 2.OO MATERIALS This item covers the types of materials that will be required for the construction and installation of water lines. All materials used shall be new, of the best quality available, and conf orm with applicable standards as indicated herein. TNOTE: Localjurisdiction specif ications (i.e., municipality, district, etc.), will govern when two or more alternatives are given in these 02555-1 specifications, or where there is a jurisdiction specifications. 2.O1 Ductile lron Pioe and Fittinos. discrepancy between these specifications and local A. Ductile lron Pipe. Reference Standard - ANSI 21 .51/AWWA C1 51-86 Thickness Class - 52 Pipe joints shall be push on joints, except where specifically shown or detailed otherwise. C. Fittings 1. Type - All fittings shall be mechanical joint, except where specifically shown or detailed otherwise. 2. Reference Standard - ANSI/AWWA C153 for flanged, mechanical joint "compact" and push-on joints. 3. Material - Ductile iron 4. Pressure Rating - 350 psi Joints 1. Mechanical, Reference Standard - ANSI A. 21.1 1/AWWA C111-72 2. Push-on, Reference Standard - ANSI A 21 .1 1/AWWA C111-72 3. Flanged, Reference Standard - ANSI B 16.1, Class 125 Gaskets 1. Type - Rubber-ring gasket shall be suitable for the specified pipe sizes and pressure 2. Reference Standard - AWWA C-11 1 3. Lubricant - A non-toxic vegetable soap lubricant shall be supplied with the pipe Protective Coating 1. Underground Service - Manufacturer's standard bituminous coating - minimum 1 rnil thickness. 2. Polyethylene Film Envelope - Polyethylene encasement shall conform to AWWA C-105-88 or ANSI A.21 .5. Film shall be Class C with a nominal thickness of 8 mils. Tape for securing the film shall have a minimum thickness of 8 mils and a rninimum width of 1 inch. The polyethylene film shall be free of streaks, pinholes, tears or blisters. Protective Lining 1. Type - Cement mortar 2. Reference Standard - ANSI A 21.4lAWWA C104.85 3. Thickness - Standard 1. 2. 3. B. D. E. F. o2555-2 2.02 Polvvinvl Chloride (PVC) Pioe and Fittinqs' A. PVC PiPe 1. Materials - ASTM D1784,Type 1, Grade 1, PVc 112o,2000 psi design stress. 2. Reference Standard - ASTM D-2241' 3. Class - 2OO (SDR 21), all sizes' 4. Markings - Manufacturer's name,nominal size, class pressure rating' PVC 1 120, NSF logo, identification code' S. Specialties - Electrii tracing wire, 14 gauge solid copper insulated wire' B. Fittings 1. Type - PVC, Schedule 40, Solvent weld' C. Joints Push-on rubber gasket, for gate valves' Gasket Reference Standard - AWWA C-l 11' 2.O3 Fire Hvdrants. A.Dry Barrel TyPe 1. 2. 1. 2. 3. 4. 5. 6. Reference Standard - AWWA C502-80' Outlet Size - one 4 ll2 inch, two 2 112 inch' Hydrant Size - 5 1i4 inch. lnletSize-6inch. operation - 1%-inch pentagonal national standard operating nut, open counter clockwise. Special Features - outlet hydrant shall open when turned to the left (counter clockwise)' Depth of Bury - As shown on Drawings' Additional Requirements - Furnish hydrant complete with pipe and tee, 6 inch (6") restrained mechanical joint gate valve and thrust blocks' Hydrant shall be restrain-to the hydrant tee by 3/4 inch threaded rods protected from corrosion by the use of an approved bituminous coating' Traffic Model with break-away bolts and coupling' Manufacturers Reference - Kennedy K81 -A Guardian, Mueller Centurion' or approved equal. 7. 8. o 10. 2.O4 Valves. Gate Valves 1. Double Disk a. Size as shown on Drawings' b. Reference Standard - AWWA C5O0-86' A. 0255s-3 c. Style - lron body, bronze-mounted, non-rising Stem, double disk, parallel seat, NRS valves with O-ring seals- d. Rotation - Open, left or counterclockwise. e. Pressure rating - 2OO Psi. f. Operator - 2" square nut. g. Manufacturer's Reference - Dresser, Kennedy h. Ends - MJ unless specified on Drawings. 2. Resilient a. Size as shown on Drawings. b. Reference Standard - AWWA C50O-86. c. styte - lron body, bronze stem resilient seat gate valves, lubrica- tion free, Unobstructed through port to minimize head loss, entire body encapsulated inside and out with epoxy coating. d. Pressure Rating - 2OO Psi. e. Wrench Nut - 2 inch square' f. Manufacturer's Reference - Dresser M&H RSGV. B. Combination Air Release Valve. 1. Size - 1" Orifice, or as recommended by manufacturer for correct application. 2. lnlet - 1" PiPe Thread 3. Materials Body - Cast lron Float - Stainless Steel Seat - Buna-N Lever Frame - Delsrin 4. Pressure Rating - 200 Psi 5. Manufacturer's Reference - APCO G. Performance - Permits efficient filling or draining of long pipelines, for protection against vacuum, and will continuously vent pockets of air as they accumulate in PiPeline. 2.O5 Valve Boxes. A. Screw TyPe - Three Piece 1. Material - Cast lron 2. Size - 5 114 inch diameter 3. Type - Three piece adiustable screw type 4. Cover - Deep socket type with the work "water" cast in the top 5. Base - #160 type with 20.5" bottom opening 2.OO Mechanical Couplinos. Only M.J. solid sleeves allowed. 2.07 Water Service & Tao Comoonents' A. Corporation Stops 02555-4 1. Material - Brass or bronze2. Size - As shown on Drawings 3. Reference Standard - AWWA C80O-5S4. Thread inlet - Tapered (CC) Type5. Thread outlet - Copper Service Thread for flared connection.6. Manufacturer's Reference - Mueller H 15000, Ford FG00 B. Copper Service Pipe 1. Reference Standard - AWWA 75-CR Type K2. Size - As shown on Drawings. C. Curb Box 1. Material - Cast iron box, complete w/lid and red brass screw.2. Type - McDonald 5605 with stationary rod.3. Size - 1" - 1 Yr", depending on local jurisdiction preference. D. Curb Stop 1. Materials - Cast bronze body, resilient O-ring seal, standard tee-head operator. Teflon ball value.2. Size - As shown on Drawings.3. lnlet - Copper service thread for flared connection.4. Outlet - Copper service thread for flared connection.5. Manufacturer's Reference - Mueller Oriseal lll, Ford E22-333, McDonald 61 00. E. Service Clamps 1. For use with Ductile lron pipe: A. Materials - Bronze service clamp, O-ring gasket, double strap, (CC) threads.B. Manufacturer's Reference - Mueller H16 series, srnith Blair 323, or equal. 2. For use with pVC pipe: A. Materials - Bronze service clamp, O-ring gasket, two section of three section clamp, (CC)threads. B. Manufacturer's Reference - Mueller H-134 series, Smith Brair 397, or equal. 2.Og Concrete for Thrust Blocks and Encasinq of Pioe. Concrete for thrust blocks and for encasing the water pipe line shall have a28-day compressive strength of not less than 3OOO psi. 02555-5 2.Og Tracer Wire. No. 1 5 or larger, insulated, stranded copper. All splices to be watertight, underground type, (Tracer wire is required for ductile iron pipe). 3.OO METHODS AND PROCEDURES 3.01 Cleanino and lnsoection. Clean all pipe, fittings, valves and related materialthoroughly of all foreign materialand inspect for cracks, flaws or other defects prior to installation. Mark all defective, damaged or unsound materials with bright marking crayon or paint and remove from jobsite. The Contractor shall take all necessary precautions to prevent any construction debris from entering the water lines during construction of water lines and appurtenances. lf this debris should enter the distribution system, the Contractor shall furnish all labor and material necessary to clean the system. Under no circumstances will the Contractor flush the debris into an existing distribution system. 3.O2 Verification. Verify dimensions and class of all existing and proposed pipe, valves, fittings and equipment prior to installation to ensure the piping system will fit together properly. 3.03 Pipe Embedment. A. Placing Embedment Material - Refer to Section 02221 for placement methods.B. Embedment Classes - Refer to Section 02222 for embedment materials as listed below. Use class 6 aggregate 4" below pipe and 12" above pipe for all pipe materials. Contractor shall compact trench bottom before placing bedding and shall compact bedding. 3.04 Pioelnstallation. A. Methodology - Pipe shall be laid in straight section with bell ends facing the direction of laying unless otherwise directed by the Engineer. Where pipe is laid on a grade of ten percent llOo/ol or greater, the installation shall proceed uphill with the bell ends facing upgrade. The pipeline shall be installed so that a continuous positive or negative grade is maintained between high and low points to avoid air pockets. Jointing of the pipe shall be made in accordance with the directions of the manufacturer of the pipe and the manufacturer of the coupling. The pipe shall be brought to correct line and grade, and secured in place with the specified bedding material as directed in Section 02221. B. Pipeline Depth - as indicated on Drawings, or as per localjurisdiction but always below frost level. Depth shall be based on depth below finished grade of aproject and not existing grade. C. Concrete Encasement - lnstall concrete encasement where indicated on the drawings or as required by other sections of this Specification. Concrete shall 02555-6 D. have a three thousand (3000)psi compressive strength. Reinforcing shall consist of four (4) evenly spaced longitudinal No. 4 rebars. lnstallation of Ductile lron Pipelines. 1. Pipe Handling. Pipe should be lowered into the trench with ropes, slings or machinery. Under no circumstances should the pipe be pushed off the bank and allowed to fall into the trench. 2- Pipe Laying. Pipe shall be laid in straight sections, in an uphill direction, with bellends facing in the direction of laying, unless directed otherwise by the Engineer. 3. Jointing of Push-on Joints. ln joining the pipe, the exterior four inches of the pipe at the spigot end and the inside of the adjoining bell shall be thoroughly cleaned to remove oil, grit, tar (other than standard coating) and other foreign matter. The gasket shall be placed in the bell with the large round side of the gasket pointing inside the pipe so it will springinto its proper position inside the pipe bell. A thick film of the pipe manufacturer's joint lubricant shall be applied to the gasket over its entire surface. The spigot end of the pipe shall then be wiped clean and inserted into the bell to contact the gasket. The pipe shall be forced all the way into the bell by crowbar or by jack and choker slings. 4. Pipe Cutting. The cutting of pipe for fittings or closure pieces shall be done in a neat and workmanlike manner without damage to the pipe orlining and so as to leave a smooth end at right angles to the axis of thepipe. The flame cutting of pipe by means of an oxyacetylene torch willnot be allowed. 5. Polyethylene Film Envelope. Encase main and fittings using procedures recommended by manufacturer. Specialcare shall be used at all overlapjoints. lnstallation of Polyvinyl Chloride (pVC) pipe. 1. Pipe Handling. Pipe should be carefully lowered into the trench to avoidpipe falling into trench. 2. Pipe Laying. Pipe shall be laid in straight sections with bell ends facing the direction of laying. when pipe laying is not in progress, the open end of the pipe shall be closed by a water-tight plug. 3. Jointing the Pipe. The outside of the spigot and the inside of the bell shall be thoroughly wiped clean. Set the rubber ring in the bell with the marked edge facing toward the end of the bell. Lubricate the spigot end using a thin film of the manufacturer-supplied lubricant. pustr the pipe spigot into the bell. Position the completed joint so that the mark on thepipe end is in line with the end of the bell. E. 02555-7 4. Pipe Cutting. The cutting of pipe for fitting or closure pieces shall be done in a neat and workmanlike manner without damage to the pipe and so as to leave a smooth end at right angles to the axis of the pipe. Bevel the end of the pipe with a bevelling tool after the pipe is cut. Place a clearly visible position mark at the correct distance from the end of the field-cut pipe. 3.05 lnstallation of Pioeline Aoourtenances. A. General. lnstallallvalves, meters, manholes, and other equipment appurtenantto pipeline at the locations indicated on the drawings or as otherwise designated by the Engineer to accommodate field conditions. Record "as-built" measurements prior to backfill referencing all appurtenant equipment to the nearest permanent surface improvement. B. lnstallation of Valves. lnstall valves in the pipeline in the same manner specified for laying and jointing the pipe and in accordance with details included in Drawings. C. Valve Boxes. Except where specified otherwise, install valve boxes on all buried valves. lnstall boxes such that no stress is transmitted to the valve. Set boxes plumb and directly over the valve with the top of the box placed flush with the finished grade. Backfill and thoroughly compact around each box. Provide extended stems on valves where required such that the operating nut is not lower than seven feet (7,) below finished grade. D. Fire Hydrants. lnstall hydrants in accordance with the standard details on thedrawings. All tie rods and appurtenances to be completely covered with a bitumastic coating prior to backfill. Hydrant to be set plumb and true to grade. Contractor to bag or cover the fire hydrant that is not in operation. E. Reaction Anchor and Blocking. Concrete thrust blocks shall be provided, as shown in the details included with the Drawings for all tees, elbows, plugs, reducers, valves, fire hydrants and crosses if one or more sides of the cross is plugged. The bearing area of the block shall be at least equal to that stated on the drawings. The bearing surface shall be against undisturbed earth. The block shall be placed normal to the thrust as shown on the drawings. Concrete for thrust blocks shall have three thousand (3000) psi compressive strength. Contractor will be required to use either plywood forms or plastic to protect the nuts and bolts on the fittings when the concrete reaction block is placed. Contractor to also use star clamps or wood blocking as a method of temporary restraint to secure fittings while concrete reaction blocks set up. (Note: Temporary restraint to be used for those cases where a tie-in is being made and the water needs to be turned back on as soon as possible). 3.06 Connection to Existing Water Facilities. All main line connections between existing andproposed piping shall be made during non-business hours or at a time which is acceptabte to the Owner. All shut-offs shall be planned 24 hours in advance and all persons affected by the 0255s-8 shut-off shall be given a 24 hour notice in the local newspaper and/or local radio at the Contractor's expense. ln addition, the Contractor shall personally warn those affected t hour before the water is shut off. The tie-ins between existing and proposed mains shatl be made so that both the proposed main and existing main are in service at the same time. Only after both mains are in service can the individual proposed service lines tie into the existing service line on the building side of the curb valve. The affected property shall be given a minimum of t hour notice before the water is shut off. The new line must have passed the pressure testing and bacteriologicaltest prior to connecting the services to the proposed water line. Remove existing curb boxes and locate new curb boxes on property line whenever possible. Contractor is to provide all necessary fittings needed to reconnect service line on property side of curb box. Take all precautions to prevent contamination when making connections to existing potable water lines. No trench water, mud or other contaminating substances shall be permitted to enter the pipeline. Swab the interior of all new pipe, fittings and valves installed in the existing pipeline with a5 percent (50,000 ppm) chlorine solution prior to installation. After the connection is completed, flush the main to remove all contaminated water. 3.O7 Protection of Water Suoolies. Water lines shall be located a minimum of ten feet (10') horizontally from existing or proposed sewer mains. Wherever the sewer line crosses above or within eighteen inches (18") beneath the water mains, the sewer line shall be made impervious by the method listed below: 1. For twenty feet centered over the waterline. ln all cases, select granular backfill shall be used to prevent any settling of the higher pipe. 3.08 Service Connections. Customer service connections shall be installed in accordance with the details set forth on the Drawings. Terminate the service with a curb stop and box and mark with a stake except where shown otherwise on the Drawings. 3.09 Tracer Wire. Tape electrical tracing wire to the top of the pipe at 2O-foot intervals to prevent dislocation of the wire during backfilling. Extend wire to ground surface at all valves, fire hydrants, and other locations shown on drawings. The tracing wire shall be brought up on the outside of the valve box. When the wire is within 4" of the top of the lid, the wire shall be brought back inside the box and securely fastened. Provide sufficient slack in the wire outside of the box to compensate for any future adjustment to the valve box. Required on all water mains. 4.OO FIELD OUALITY CONTROL 4.O1 Hvdrostatic Tests. Make pressure and leakage tests on all newly laid pipe. Furnish all necessary equipment and material, make all taps in the pipe as required, and conduct the 02555-9 tests. The tests shall be conducted between valved sections of the pipeline, or as approvedby the Engineer. The Engineer will monitor the tests. Furnish the following equipment and materlal for the tests: Amount 2 2 1 1 Descriotion Approved graduated containers Pressure gauges Hydraulic force pump approved by the Engineer Additional l l2inch pressure tap for Engineer,s test gauge Suitable hose and suction pipe as required Conduct the tests after the trench has been partially backfilled with the joints left exposed forinspection, or when completely backfilled, as permitted by the Engine"i. wh"r" any sectionof pipe is provided with concrete reaction blocking, do not make the pressure test until atleast 5 days have elapsed after the concrete thrust blocking is installed. tt frigfr-early cementis used for the concrete thrust blocking, the time may be cut to 2 days. Conduct pressure test in the following manner, unless otherwise approved by the Engineer:after the trench has been backfilled or partially backfilled as hereinbeiore specified, fill the pipewith water, expelling all air during the filling. The test pressure shall be 1 % times normalworking pressure at the point of lowest elevation of the test gauge. A. Duration 1- The duration of each pressure test shall be 2 hours, unless otherwise directed by the Engineer. B. Procedure 1 - Slowly fill the pipe with water and allow to stand tor 24 hours. Expel all air from the pipe. Allow and maintain the specified test pressure by continuous pumping if necessary tor the entire test period. The tesipressure shall be calculated for the point of lowest elevation, or as specified by the Engineer. The pump suction shall be in a barrel orsimilar device, or metered so that the amount of water required to maintain the test pressure may be measured accurately. 2. Before the line is pressurized, the Engineer shall verify that all necessary main line valves are open or closed with regard to the section of line being tested. ln addition, the Engineer shall verify that all hydrant valves are open. C. Leakage 1- Leakage shall be defined as the quantity of water necessary to hold thespecified test pressure for the duration of the test perio'd. N;-pip;installation will be accepted af the leakage is greater than the number ofgallons per hour as determined by the f-ollowing formula: 02555-10 ,- NNP"-rz6o ln the above formula: L - Allowable leakage, in gallons per hour Jrl = Number of joints in the length of pipe tested D - Nominal diameter of pipe, in inches P - Average test pressure during the leakage test, in pounds per square inch gauge. D. The pressure testing of water service lines shall follow the same procedure as outlined in the section. ln all cases, however, the corporation stop, service line and curb stop shall be visually inspected under full test pressure and any leaks fixed. E. Correction of Excessive Leakage 1. Should any test of pipe laid disclose leakage greater than that allowed, locate and repair the defective joints or pipe until the leakage of a subsequent test is within the specified allowance. 5.OO DISINFECTION OF POTABLE WATERLINES 9.01 General. Flush and disinfect potable waterlines in accordance with the procedure setforth in AWWA C6O1-68 Disinfecting Water Mains. Provide all temporary blow-offs, pumps, chlorination equipment, chlorine and all other necessary apparatus required. 5.02 Pioe Cleaninq. lf the pipe contains dirt or heavy encrusted matter that, in the opinion of the Engineer, will not be removed during the flushing operation, the Contractor shall clean and swab the interior of the pipe with a five percent (5O,OOO ppm) chlorine solution. A. Preliminary Flushing. Flush pipeline to disinfection, except when the tablet method is used, to remove all remaining foreign material. The flushing operation shall develop a minimum velocity of 2.5 ft./sec. 5.03 Cntorine eooticatm. ln general, chlorine shall be applied using the continuous feedmethod. However, on large diameter lines where this would not be praCtical, the slug method may be used. The tablet method may be used on short extensions (up to 25OO feeti of smalldiameter mains (12 inches and smaller). Continuous Feed Method. lntroduce water into the line at a constant rate while adding chlorine at a minimum concentration of so mg/|. Maintain the chlorinated water in the pipeline for a minimum of 24 hoursafter which period the treated water shall contain no less than 25 mg/l of chlorine throughout the entire length. Repeat the above procedure if the residual at the end of-24 hours fails to meet the minimum concentration. Slug Method. lntroduce water with a minimum chlorine concentration of 300mg/l at a constant measured rate into the pipeline. Apply column or slug of chlorinated water that will, as it passes along the line, expose all intelior surfaces for a period of three hours. Check the application at the upstream end of the line. A. B. 02555-11 Tablet Method. This method shall not be used if trench water or foreign material has entered the line or if the water is below soc (41 oF). Becausepreliminary flushing cannot be used, this method shall only be used when scrupulous cleanliness has been exercised. Place tablets in each section of pipe in sufficient number to produce a dose of 50 mg/|. Befer to Table 3 of AWWA C6O1 for the required minimum number of tablets. All tablets within the main must be attached at the top of the pipe. lntroduce water into the pipeline at a rate no greater than 1 ft./sec. and retain the water in the pipeline for a period of 24 hours. 5.O4 Final Flushino. After the required retention period, flush all heavily chlorinated water from the main until the chlorine concentration is no higher than that prevailing in the system, or less than 1 mg/|. 5.05 Bacterioloqic Tests. After completion of the final flushing and prior to placing the pipeline in service, collect samples from the end of the line and test for bacteriologic quality to show the absence of coliform organisms. The number and frequency of samples shail conform to the requirements of the Public Health Authority having jurisdiction, but in no case shall the number be less than one for chlorinated supplies. Collect samples in sterile bottles from a standard corporation stop furnished and installed by the Contractor in the main. Do not collect samples using a hose or fire hydrant. 5.OO Reoetition of Procedure. lf the original disinfection fails to produce satisfactory samples, repeat the disinfection procedure until satisfactory results are obtained. End of Section specs/95OO802.555 02555-12 sEcTtoN 15220 PUMPS AND PIPING SYSTEMS 1.OO GENERAL 1 .O 1 Scooe. Work to be completed under this section shall include all labor, plant, materials and equipment necessary to furnish and install pump and piping systems together with all appurtenant and miscellaneous items, all as shown on the plans and as specified herein. 1.O2 Related Work Soecified Elsewhere. Section 02221 - Trenching, backfilling and Compaction Section 03300 - Cast-in-Place Concrete Section O99OO - Painting 1.03 Reference Standards. AWWA - American Water Works Association Rules and Regulations and Water Well and Pump lnstallation Contractor's Law, State of Colorado. 1.O4 Submittals. Shop drawings and catalog cuts showing all dimensioning, detailing, anchorage, fasteners, materials, finishes, supports and appurtenant items. 1.05 Storaoe of Materials. All materials shall be stored off the ground and covered by weatherproof coverings. Support as recommended by manufacturer. All coatings damaged shall be repaired prior to erection. No materials shall be stored exposed to weather. 2.OO MATERIALS 2.O1 Pitless Unit. Type - "Martinson" S-Series, heavy-walled brass castings. 2.O2 Well Seal. Positive seal to prevent pollution with expanding rubber packer; to be provided with vent and cable holes. 2.O3 Well Pumo. A. Performance: i) Capacity - 20 gpm at 275 TDH O B. Material Specification: Pump Shaft - Stainless steel, keyed or hex shape, splined to motor shaft. Shaft Sleeves - Stainless steel. Bowls - Cast iron with bronze wear rings. lmpellers - Bronze, dynamically balanced. Strainer - Stainless steel. 15220-1 I Fasteners - Stainless steel. Bearings - Marine type, Buna rubber replaceable. Discharge head - Cast iron. Motor - Water lubricated rated for continuous operation; stainless steel shell; 230 volt, 1 phase; Franklin or equal. Pump Shroud - As per manufacturer's recommendation. Manufacturer's Reference - Goulds. C. Motor Protection - Subtrol or equal. 2.O4 Vertical Turbine Pumo. Not Applicable 2.O5 Water Meter. Type - Displacement or turbine type. Size - 1Yz" Capacity - 5 gpm to 100 gpm Materials - Bronze main case; ceramic or stainless steelcomponents; thermo plastic propeller. Drive - Magnetic Totalizer - Six digit, 100 division, center sweep, reading in U.S. gallons. Specification Reference - AWWA Manufacturer's Reference - Rockwell 2.OO Combination Air Release Valve. Not Applicable 2.O7 Check Valve - Droo Pioe. Type - Deep well check valve. Body - Semi-steel Seat - Bronze Plug - Bronze Spring - Stainless steel Bushing - Bronze Screw - Stainless steel Rating - 250 pound Manufacturer's Beference - "Technocheck" Style 5002F-BR. 2.OB Butterflv Valve. Not Applicable 2.1O Strainer. Cover - Cast iron Screen assembly - Stainless steel Body - Cast iron Perforations - .125 Manufacturer's Reference - METRA-FLEX 2.1O Sumo Pumo. Not applicable 15220-2 3.OO METHODS AND PROCEDURES 3.01 lnstallatiorl. Follow all manufacturer's recommendations on anchorage, support, and installation. Provide proper leveling and alignment. Lubricate and adjust according to start up instructions. Provide all appurtenant items for proper operation including all components recommended by manufacturer and not specifically shown on the Drawings. 4.OO OUALITY CONTROL Prior to acceptance, operate all equipment to verify performance compliance and proper operation. End of Section specs\95OO81 5.22O 15220-3 sEcToN 15800 HEATING, VENTILATION AND AIR CONDITIONING O 1.oo cENERAL 1.01 Scope. Work to be completed under this section shall include all labor, plant materials and equipment necessary to furnish and install all heating and ventilation equipment systems together with all miscellaneous and appurtenant items as specified herein and as shown on the Drawings. 1.O2 Related Work Soecified Elsewhere. Section 03300 - Cast-ln-Place Concrete Section O42OO - Masonry Section 07500 - Roofing System Section 07600 - Sheet Metal, Caulking and Sealant Section 16000 - Electrical 1.03 Reference Standards. SMACNA - Sheet Metal and Air Conditioning Contractors National Association. 1.O4 Submittals. Shop Drawings and catalog cuts, including dimensioning and detailing, materials specifications, performance curves and motor characteristics as well as special installation requirements of the manufacturer. 1.05 Storaqe of Materials. All equipment to be stored off ground and covered with waterproof covering. cover all electrical connections with dust-proof coverings. 1.06 Site Conditions. All equipment sized for altitude of 640O MSL. 2.OO MATERIALS 2.O1 Roof-Mounted Fresh Air lntake. Roof-mounded fresh air intake. B urt low -type ventilator One square foot intake area or rnore with draft preventor. May require use of motorized louvers. 2.O2 Wall Exhauster. A. Performance. Capacity - 2OO CFM minute. Static pressure - Calculated by manufacturer to be included in submittal. 1 5800-1 B. Materials. Type - Construction - Accessories - Motor - Mounting - Manufacturer - 2.03 Duct. Not Required 2.O4 Motorized Air lntake or Exhaust. Not Required 2.O5 Louvered lntake. Material - Size - Design - Capacity - Propeller, direct drive. Aluminum frame and housing with stainless steel fastenings. Explosion-proof motor. Aluminum bird screen and backdraft damper or louvers. Permanently lubricated ball bearing mounted. Through-wall. Penn, Dayton Jenn-Air or equal (see Section 16000). Extruded aluminum. 12' x 12" minimum. Waterproof with fixed set of louvers and adjustable set of louvers which operate by both gravity or multiple set position. Provide aluminum insect screen. 200 CFM at 0.1" static pressure. 2.06 Electrical Heatino Devices. See Section 16000. "Tyton" milkhouse type heaters that plug to existing electric outlet. 3.OO METHODS AND PROCEDURES 3.01 Mountino. lnstall as shown on Drawings. Secure roof as recommended by manufacturer, shimming unit to provide level installation. Make connections to duct work in air-tight manner with smooth transitions and manufacturer fasteners. Provide necessary lubrication and adjustments to unit(s) prior to startup. 3.O2 Duct Work. AllWork shallcorrespond to SMACNA recommendations for low velocity duct construction. 3.03 Sheet Metal Work. Finished work shall have a smooth surface inside all duct work, free from small fins, imperfect joints or other obstructions which cause noise and increase friction. All .ioints must be air tight. Any additional duct offsets or turns not shown on Drawings or increases in length of run necessary to overcome obstacles, shall be called to the attention of the Engineer so that an acceptable re-arrangement may be designed. Under no circumstances shall the cross section or any duct be decreased by dents or by pipes running through it. No quick transitions which restrict area shall be used. Transitions shall have angular change from the direction of flow of 4:1 (approximately 15o) except where noted otherwise. Bends shall be made square to standard radius elbows. Elbows shall have throat radius not less than the duct dimension. Elbows with smaller throat radius will require turning vanes. 15800-2 Square elbows shall be allowed where shown and where clearances will not permit radius elbows. Turning vanes and extractors shall be provided where shown and at all bends and branch duct take-offs greater than 45o in rectangular supply, return and exhaust ducts. Vanes shall be Barber-Colman "Deflectoral", Velocitrol or Airturn, or equal, by Titus or Tuttle and Bailey. Shop assembled double thickness vanes are acceptable if approved. Single thickness vanes are not acceptable. 3.O4 Louver. lnstall according to manufacturer's specifications. Unit to be set plumb and level. 4.OO OUALITY CONTROL 4.O1 General. Verify operation of all equipment and systems in field. End of Section 15800-3 sEcTroN 16000 ELECTRICAL 1.OO GENERAL 1 .01 Scooe. Work to be completed under this section shall include all labor, equipment and materials to complete the electrical installation, using applicable codes and installation techniques. All power, lighting, controls, metering systems, appurtenances, accessories and equipment connections necessary for the system to function as specified in this and other sections of Specification and as shown on the plans shall be covered in this section. Work to be performed in accordance with the requirements of this section consists of furnishing and installing of all electrical work outlined in the Drawings and Specifications for all power, lighting, controls, and metering systems. The work shall also include the performance and installation of such necessary work, and the providing of such necessary material, and devices, of a minor nature that are neither indicated on the drawings, nor specifically mentioned in the Specifications, but which are necessary for the compliance with the codes, and for the successful operation of the entire electrical and control systems indicated on the Drawings and/or described in the Specifications. The Contractor will be allowed no extra compensation because of this requirement. 1.O2 Related Work Soecified Elsewhere. Section 03300 - Cast-ln-Place Concrete Section O42OO - Masonry Section 15050 - Plant Piping Section 15800 - Heating, Ventilation and Air Conditioning Other 15000 Sections 1.03 Submittals. Submit complete equipment and material list showing make, type and manufacturer's name and trade designation of all the electrical materials and equipment proposed for use. List shall be accompanied by manufacturer's specifications for each item of material and such other detailed information as Engineer may require. For equipment that is different than the brand or make specified, the Contractor to submit proof of similarity and equality. 1 .O4 Permits and Fees. The Contractor shallobtain any necessary permits for the inspection and installation of the Work and shall pay all fees in connection therewith. After all required electrical work has been completed in a manner satisfactory to the Engineer, the Contractor, when required, shall procure from the proper authority a certificate approving the work and deliver it to the Engineer. 1.05 Protection of Work. All electrical equipment to be handled and protected so as to prevent any damage to materials or protective coatings. Do not use conduit for support. Prevent unauthorized entry into control centers or disconnect boxes. 1.06 Storaoe of Eouioment. All equipment to be stored off ground and covered with weatherproof coverings. Provide dust-tight coverings where recommended by manufacturer. Support all equipment to manufacturer's specifications. 1 6000-1 2.OO MATERIALS 2.O1 General. Electrical equipment and fixtures shall be as indicated on the Drawings, or as specified herein. All electrical equipment shall be approved by the Underwriters' Laboratories, shall meet the requirements of applicable codes and shall conform to NEMA Standards and the N.E.C. All minor items of electrical apparatus which are furnished with the various items of equipment, but which are neither detailed on the drawings nor set forth in the Specifications shall be considered part of the electrical work. 2.O2 Conduit Svstem. A. General Size - As required to accommodate conductors. Equipment Connections - Liquid tight fittings. B. Underground Material - PVC, Schedule 80 Bury - Minimum 24" Technique - See Section 02221 C. lnterior Material - PVC Schedule 40 Location - Exposed conduit subject to field approval. D. Flexible Material - Sealite or equal 2.O3 Wire. A. General Color Code - Separate color for each phase and neutral consistent throughout. Type - Copper, type THW, insulated for 600 volts minimum unless otherwise. Aluminum is allowable for feed and sub-feed with pressure connectors only. Size - As required by N.E.C. or as shown on Drawings. Entrance Wire - Copper or Aluminum URD Triplex or 0000 Copper USE or better, size2 copper for neutral wire, or as required or limiting voltage drop to 2o/o for the main breaker as required in Part 2.O8, A., 1. of this Section. 16000-2 Branch Circuits - Grounded wire to have white braid limit voltage drop to 3Yo between load control center. Control Circuits - Minimum #12 Motor Circuits - Limit voltage drop to 3% between motor and motor control center. Lighting Circuits - Minimum #12wherc first outlet is 1OO'or less. Minimum #10 where first outlet is 100' or greater. 2.O4 Groundino and Bondino. Main ground shall be Euford type using size O copper clamped to Rebar in 4 places 1O' apart. A. General. Ground and bond all service equipment, conduit systems, cable-tray supports, cabinets, etc. 2.O5 Junction and Pull Boxes. Material PVC for PVC conduit. Steel or cast metal for other conduit. Steel for boxes greater than 1OO cubic inches; galvanized or baked enamel finish. Size Minimum 1Yz" deep. 2.06 Outlet Boxes. Material - PVC for PVC conduit. Steel or cast metal for other conduit. Size - Minimum depth 1%". 2.O7 Switches. A. lnterior: Type - Push-button with rubber cover Hubbell or equal, 277 V rating. B. Exterior: Togel type with exterior cover, 120 volt rating. Rating: Rated for voltage and amperage loads. Horsepower rated and approved as disconnect means for 1/3 horsepower and greater loads. All switches shall be Specification grade. 2.Og Main Distributor PanelAffell Panel. A. NEMA 12 Distribution panel provided with the following items, all rated 600 VAC and sized per National Electric Code. 16000-3 1. Main breaker. 2. Breaker to supply well panel. 3. Breaker to supply lighting transformer. 4. Breaker for heaters. 5. Breaker for lights. 6. Spaces for two future 50 amp frame breaker. 7. Bond bus for ground. 8. Magnetic contractor for 4O gpm pump. B. Well Panel. 1. Three position H-O-A Switch. 2. Agastat O-60 second delay, start delay timer on any operating mode. 3. Green on lamp and red off lamp. 4. Elapsed time rneter, 7 digit, non-resetable, reading in tenths of an hour. 5. Cycle counter. 6. lnterlock to chemical feed pump. 7. Adjustable time delay relay for pump running time; one minute to 24- hour range; equal to Series 328, MOS TDR. 8. Subtrol unit. 2.Og Water Svstem Ooeratinq Seouence A. Well Pump. 1. Off Mode - Pump off, chemical feed pump off . 2. Hand Mode - Pump on, chemical feed pump on. Overridden by Subtrol unit. 3. Auto Mode - As pressure in system drops, pressure switch will activate well pump. Pump shall be de-activated by pressure swith on rising pressure. Overridden by Subtrol unit. lnitial setting at 40 psi/60 psi. 4. Low Water Cutout - Pump to be provided with a "subtrol" pump protection (Franklin or equal). All operating modes to be over-ridden by protective functions. B. Chemical Feed Pump. 1. Off Mode - Pump off. 2. Hand Mode - Pump on. 3. Auto Mode - Booster pump to turn on with well pump on, and off with well pump off. Solenoid valve to open with well pump on, and close with well pump off. 4. Booster pump and solenoid valve shall be interlocked with well pump motor contractor so that at no time will booster pump be on when well pump is off. 16000-4 2.1O Pluq Receotacles. Type Rating Covers 2.11 Fixture Schedule. ary Location Above door lnterior as shown on Drawings Duplex 20 amp, 120 volt, unless otherwise shown Weather-proof , non-conductive 2 Descriotion 1OO W lncandescent vandal- proof photoelectric control Two 40 watt, 12OV fluores- cent lamps in aluminum gasketed housing for dust & vapor laden atmosphere. Reference Granger 2V637 with box 2V638 Lithona "DD" 2.13 Electrical Heatino Eouioment "Titan" milkhouse type heater for plug in to plug receptacle; minimum 125O watts. 3.OO METHODS AND PROCEDURES 3.01 lnstallation. All Work shall be done in accordance with best recognized modern practice and shall conform to the 1981 N.E.C. and to any revisions to the Code by the local authority. lf any conflict occurs between the above rules and this Specification, the rules are to govern. Contractor shall accept this condition upon submitting his proposal and no extra payment will be allowed in order to conform to this condition. 3.O2 Drawinqs. Contractor shall examine the Drawings and Specifications to determine the locations and extent of all equipment to be connected to the various electrical control and metering systems. The locations of outlets and equipment shown on the Drawings are the approximate locations, and the Contractor shall install them, so that they are symmetrical in their respective areas. He shall check the equipment drawings f urnished by the equipment manuf acturer to determine the correct location for roughing in the outlets for the connections to the various items of equipment. The changing of the location of the outlets to conform to these conditions and any other minor changes of location of outlets required shall be considered as a requirement of this contract and no extra charge will be allowed for such work. 3.03 Cuttinq. Patchino and Trenchinq. The Contractor shall do no cutting, breaking of concrete, cutting through walls or any other like type of work unless he first obtains the permission of the Engineer. When such type of work is permitted, it shall be done in a neat workmanlike manner and any defacement resulting shall be repaired to a condition equal to that prior to the work being done. 16000-5 3.o4GroundinoandBondino.lh"serviceequipment,conduitsystems,cabletrays, supports, "uoin"tffiGi- and .neutrar conductor. snarr be grounded and bonded in accordance with tn.-iggz issue of a'ir"r,i.E.c., o. ," snown on th" Drawings' Grounding connections to each piece of equipme* "nurr be made as close to current carrying parts as practicar. A, ground""onn"",ori.n.ri'ullnstared in "onJrit-unress otherwise specified and connections sha, be made readiry accessibte tor inspection. connections sha, not be made ,nd"rgrornd or concealed in walls or floors' 3.05 Junction Boxes. Ar iunctiOn boxes sha, have crosed covers which must be accessible after completion f-t ,t'," ,irr"trr". Junction boxes on "on"L"led conduits shall be set with covers flush with finished surface, ;;J "; exposed conJuits shall be set exposed' unless otherwise noted ; ih; Jrawings. lrn"lion ani pull uo*"r of sizes proportionate to the sizes of conduits o, "onJr",oi" ="rr6d ,nuiil, in"talled wnere t^o*n on the Drawings and where necessary or convenient for installing the wires' 3.06gutletBoxes.outletsshall.beinstalledinthelocationsshownontheDrawings.The rocation of outretsTnd equipment snir'ue governed uy siiuctrrarconditions and obstructions' when necessary, the contr""to, ,n"ii ,"io;.t" outlets.oin"t when fixtures or other devices are insta*ed, they wi, by symmetri;atif tocated accorJing to the room rayout and wi, not interfere with other work or equipment. rn any case,itiJtinur location of outlets must be verified bY the Engineer' A' boxes sha, be rigidry secured in.position and sha, be so set that the front edge of the box sha, be frush with ih. tinirn"d wa, or ceiring ,ne or not ,or. than 1/4" back therefrom' wa, switch outrets sha, be rocated 4 feet above the froor. when rocated near doors or *i"d"*t they shatl be located close to the trim' lnterior PIug shall be locate 1'-6" above the finished floor' ion. Contractor to verify power source ?"d 1t."-?1'^":'^,,T::'^:::,ti ffi tno.n.r"*,::l':i:l?:,;;=J;l#";'i".c"",i.ctormustinstarthecontror actortosizeandinstallservicelinetoControlbuildingperNEC. 3.O7 Electric will transf ormer. 4.00 4.01 Testino. completed, the Contractor will the systems in systems shall After the lighti have been c satisfy the After a minimu all circuits CONTROL when the entire electrical, metering and control systems have been iontractor shart careffii"ri ir," wiringin ir," pr"t"nce of the Engineer' The e required to furnish ail apparat* n"i"rrury for the te*sting and shall have oper condition for."tJ"" *i,n attcircu-iis suiiaUfV identified and tagged' The entirely free from ,ni*rnaional grounds, snort ciicuits and any other defects' I fixtures, motors, ,.irrr, contiols and all other current consuming devices ected to the system, the contractor shall again go over the systems and reer as to their ,roo"i oplrution, including the proper rotation of all motors' r of two weeks ,,shakedown" operation and prior to acceptance of the work' ;;;i"'; "r,ecrced and anv defects corrected' End of Section 16000-6 specs\95OO81 6.OOO