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HomeMy WebLinkAboutGeotechnical InvestigationFINAL GEOTECHNICAL INVESTIGATION WOLF RANCH COMPRESSOR STATION GARFIELD COUNTY, COLORADO June 17, 2013 Prepared For: Ms. Stephanie Meany Hunter Ridge Energy Services, LLC 143 Diamond Avenue Parachute, CO 81635 Prepared By: Yeh and Associates, Inc. 1525 Blake Avenue Glenwood Springs, CO 81601 Phone (970) 384-1500 Fax (970) 384-1501 Project No. 213-087 Wolf Ranch Compressor Station Garfield County, Colorado Project No. 213-087 TABLE OF CONTENTS 1.0 PROJECT INFORMATION 1 1.1 Purpose and Scope 1 1.2 Proposed Construction 1 1.3 Site Conditions 1 1.4 Site Geology 2 2.0 SITE INVESTIGATION 2 2.1 Subsurface Investigation 2 2.2 Subsurface Conditions 3 2.2.1 Groundwater 4 2.3 Site Grading 4 3.0 SETTLEMENT 4 4.0 FOUNDATION RECOMMENDATIONS 5 4.1 Footing Foundations 5 4.2 Mat Foundations 6 5.0 SEISMIC CONSIDERATIONS 6 6.0 CONCRETE AND CORROSIVITY 7 7.0 LIMITATIONS 7 UST OF TABLES Table 1 — Structure/Test Hole Designations 2 Table 2 — Estimated Settlement 4 Table 2 — Seismic Design Parameters 6 Table 2 — Seismic Design Parameters for Site Class C 6 LIST OF FIGURES Figure 1 -- Approximate Site Location Figure 2 -- Approximate Test Hole Locations Figure 3 — Drill Logs Figure 4 -- Drill Log Legend Summary of Laboratory Test Results IA Wolf Ranch Compressor Station Garfield County, Colorado Project No. 213-087 1.0 PROJECT INFORMATION 1.1 Purpose and Scope This report presents the results of our geotechnical investigation for the proposed Wolf Ranch Compressor Station in northern Garfield County, Colorado (Figure 1). The investigation was performed to provide recommendations for foundation design and construction of a gas processing facility at this site. The purpose of this study was to evaluate geotechnical characteristics of the on-site soils and bedrock and provide geotechnical recommendations for the proposed construction. The site investigation consisted of geologic reconnaissance and exploratory test hole drilling to investigate subsurface conditions. Test hole drilling was observed by a representative of Yeh and Associates. Samples obtained during the field exploration were examined by the project personnel and representative samples were subjected to laboratory testing to determine the engineering characteristics of materials encountered. This report summarizes our field investigation, the results of our analyses, and our conclusions and recommendations based on the proposed construction, site reconnaissance, subsurface investigation, and results of the laboratory testing. 1.2 Proposed Construction We understand the proposed construction will consist of multiple structures related to natural gas production. The proposed structures will Include but are not limited to a shop building, an MCC building, slug catcher, glycol regeneration unit pad, compressors, pig launchers, discharge meters, inlet filters, fuel gas skid, glycol contactors and dehydration filter pad and a future amine plant. The structures will likely be supported on prefabricated steel bases supported by concrete pad foundations or footings. From site plans dated May 14, 2013, provided by the client, plans indicate cuts of up to 10 feet and fills of up to 22 feet will be necessary to achieve an average finish pad elevation of approximately 8136 feet. Proposed cut and fill slopes will be constructed at slopes of 3H:1 V. 1.3 Site Conditions The proposed Wolf Ranch Compressor Station was approximately 22 road miles north and west of Parachute, Colorado (Figure 1) and was located on the Roan Plateau in the northern Piceance Basin of western Colorado, a major gas production area made up of high plateaus, mesas, ridges and deep valleys. The proposed site was located on a north -south trending ridge with the high point as a knob at an approximate elevation of 8149 feet. The site sloped down to 1 '� Wolf Ranch Compressor Station Garfield County, Colorado Project No. 213-087 the north, west and south with moderate to strong slopes at grades of between 10 and 12 percent. The east face consisted of moderate to steep slopes at grades of between 27 and 39 percent. The site was accessed off Garfield County Road 403, approximately 1 mile north of the "turkey track" intersection with County Road 401, north of the existing L24 496 compressor and south of the existing Conoco/Phillips man camp. An existing two -track road was situated at the south-southwest portion of the site. Existing vegetation included sage, scrub oak and other natural brush and grasses. 1.4 Site Geology The project site was located in the Piceance Basin of western Colorado, a structural basin that is a major gas production area. The asymmetrical, arc -shaped basin is 100 miles long by 50 miles wide, is oriented northwest -southeast, and is deepest an the east edge. It is bounded structurally on the northeast by the Axial Uplift, on the east by the White River Uplift/Grand Hogback and the Elk Mountains, on the south by the Uncompahgre Uplift and on the west by the Douglas Creek Arch. Exposed in the project area was Tertiary age sedimentary rocks including the slopes and ledges of light brown and gray siltstone and sandstone and slopes of siltstone and claystone of Unit D of the Uinta Formation. The surficial deposits included alluvium and residuum of the erosional surface of the Uinta Formation which included clay, silt, sand and gravel. 2.0 SITE INVESTIGATION 2.1 Subsurface Investigation Eight test holes were drilled on May 23, 2013. Table 1 provides the structure investigated with respect to the test hole location. Test hole locations were specified by Yeh and Associates and were located using a hand held GPS. Location accuracy is only within the limits of the methods/instrument used, Table 1 -- Structure/Test Hole Designations _ _ "Strudtuce _ _ Test Hole Designation Shop Building TH-1 MCC Building TH-2 Inlet Slug catcher TH-3 Glycol Regeneration Pad TH-4 Compressors TH-5, TH-6 and TH-7 Future Amine Plant TH-8 2 111 Wolf Ranch Compressor Station Garfield County, Colorado Project No, 213-087 The locations of the test holes are presented in Figure 2. All test holes were advanced with a CME 55 rubber track rig using 4 -inch continuous flight auger to pre -determined depths where a modified California or split -spoon sampler was used to record blow counts and obtain samples. Bulk samples were also obtained at depths indicated on test hole logs presented on Figure 3. To perform the modified California penetration resistance tests, a 2.0 -inch inside diameter sampler was seated at the bottom of the test hole, then driven up to 12 inches with blows of a standard hammer weighing 140 pounds and falling a distance of 30 inches utilizing a "auto" hammer (ASTM D1586). The number of blows (Blow Count) required to drive the sampler 12 inches or a fraction thereof, constitutes the N -value. The N -value, when properly evaluated, is an index of the consistency or relative density of the material tested. Test hole logs and legend are presented on Figures 3 and 4. 2.2 Subsurface Conditions Subsurface conditions generally consisted of occasional topsoil aver silty and clayey sand underlain by weathered to comparatively unweathered shale and/or sandstone bedrock. Differentiation between the topsoil and natural silty and clayey sand was difficult and therefore, where encountered topsoil depths were approximated. Hard to very hard shale and/or sandstone bedrock was encountered in all test holes at depths of between 0.5 and 3.5 feet from existing grades. The bedrock was occasionally cemented and silty. Practical drill rig refusal was encountered in all test holes except TH-6 and TH-7. Three shale bedrock samples tested had 65 to 76 percent fines (material passing the No. 200 sieve). Atterberg limit testing on these same samples indicated liquid limits of 37 to 41 percent and plastic indices of 16 to 23 percent. Two sandstone samples tested had 11 and 42 percent fines and both samples were non -liquid and non -plastic. One sandstone sample had an unconfined compressive strength of 9950 psf. Results of the laboratory testing are summarized in the Summary of Laboratory Test Results. Chemical testing was also performed, and the results are presented under section 6.0. 3 Wolf Ranch Compressor Station Garfield County, Colorado Project No. 213-087 2.2.1 Groundwater Groundwater was not encountered during drilling. Delayed groundwater levels were not possible. Variations in groundwater conditions may occur seasonally. The magnitude of the variation will be largely dependent upon the amount of spring snowmelt, duration and intensity of precipitation, site grading changes, and the surface and subsurface drainage characteristics of the surrounding area. 2.3 Site Grading Cuts of up to 10 feet and fills of up to 22 feet are planned for the proposed construction. Based on drilling and aur observations, we believe that material can be excavated by conventional construction equipment; however, hard to very hard shale and/or sandstone bedrock, occasionally cemented, may need to be excavated by means of heavy ripping and/or blasting. We believe that proposed fill and cut slopes of 2H:1 V or flatter, are appropriate for the soil conditions at the site. The on-site cut soils can be used in site grading fills provided the material is substantially free of organic material, debris and particles are no larger than 6 inches. Areas to receive fill should be stripped of vegetation, organic soils and debris. Topsoil is not recommended for fill material. Fill should be placed in thin, loose lifts of 8 inches thick or less. We recommend fill materials be moisture conditioned to within 2 percent of optimum moisture content and compacted to at least 95 percent of maximum standard Proctor dry density (ASTM D 698). Placement and compaction of fill should be observed and tested by a representative of the geotechnical engineer. 3.0 SETTLEMENT We believe that improvements placed in areas where transitions from cut to fill or large variations in fill depths occur could result in differential settlement of structures or flatwork. Based on review of the grading plans, we believe improvements that could be affected would be the west portion of the future Amine Plant. We believe movements in the compressor area would be within tolerable limits. Provided the fill is placed according to the specifications above, we would estimate differential and total movements as indicated the table below. Movement tolerances should be determined by the structural engineer. Total and differential movements cannot be eliminated. In order to decrease differential and total movements, if desired, several alternatives could be utilized. Further discussion and recommendations for alternatives can be 4 IA Wolf Ranch Compressor Station Garfield County, Colorado Project No. 213-087 provided, if needed. The table below provides anticipated differential and total movement for selected areas, equipment and or structures constructed in cut/fill, fill and cut areas. Table 2 -- Estimated Settlement ArealE ui mentlS#ruc# lre Q p Estirnate'd Total .Settlement , Estimated; Differential. Settlement Future Amine Plant Approximately 1 -inch Less than 1 -inch All other areas, equipment and structures 1 -inch or less Less than 1 -inch 4.0 FOUNDATION RECOMMENDATIONS We believe that the site is favorable for proposed construction. We believe all structures and equipment can be supported by a footing, pad or mat foundations placed on natural soils, bedrock, or controlled fill. We believe that consolidation of the controlled fill would be low and therefore, a low risk of associated foundation movement as discussed in section 3.0 above. Foundation recommendations for structures supported by natural soils, bedrock or controlled fill are presented below. 4A Footing Foundations Foundations should be constructed on undisturbed, natural soils, bedrock or controlled fill. Loose, disturbed soils encountered at foundation level should be removed and the foundation should be extended to natural soils, bedrock or undisturbed controlled fill. We recommend fill be placed in accordance with the specifications presented in section 2.3. Placement and compaction of fill should be observed and tested by a representative of a geotechnical engineer. 1. Foundations can be designed for a maximum allowable soil pressure of 3,000 psf. 2. Resistance to sliding at the bottom of the mat foundation can be calculated based on a coefficient of friction of 0.35. Passive pressure against the side of the footing can also be considered for the sliding resistance if it is properly compacted. Passive pressure can be estimated based on an equivalent fluid density of 350 pcf for a level backfill. 3. The soils below foundations should be protected from freezing. We recommend the bottom of foundations be constructed at least 3.5 feet below finished exterior grade or as required by local municipal code. 4. All foundation excavations should be observed by a representative of the geotechnical engineer prior to placement of concrete. 5 FA Wolf Ranch Compressor Station Garfield County, Colorado Project No. 213-087 4.2 Mat Foundations Foundations should be constructed on undisturbed, natural soils, bedrock or controlled fill. Loose, disturbed soils encountered at foundation level should be removed and the foundation should be extended to natural soils, bedrock or undisturbed controlled fill. We recommend fill be placed in accordance with the specifications presented in section 2.3. Placement and compaction of fill should be observed and tested by a representative of a geotechnical engineer. 1. Mat foundations placed on the undisturbed natural soils, bedrock and/or controlled fill can be designed for a maximum allowable soil pressure of 3,000 psf or vertical subgrade modulus of 250 psi times the correction factor, CF. The correction factor is based on the mat width and is determined by the equation: cF1/ ((B+1)/2B)'2. 2. Mat foundations can be designed for dynamic loading using a shear modulus (G) of 10,000 psi and a Poisson's ratio (p) of 0.25. 3. The soils below foundations should be protected from freezing. We recommend the bottom of foundations be constructed at least 3.5 feet below finished exterior grade or as required by local municipal code. 4. All foundation excavations should be observed by a representative of the geotechnical engineer prior to placement of concrete. 5.0 SEISMIC CONSIDERATIONS The project is located at approximate latitude 39.692 and longitude -108.122. The site is classified as Site Class C. The Peak Ground Acceleration (PGA), and the short- and long - period spectral acceleration coefficients (SS and S1 respectively) for the site were obtained using the USGS 2007 Seismic Parameters for an event with a 7% Probability of Exceedance (PE) in 75 years and a Site Class B (reference site). An event with the above probability of exceedance has a return period of about 1,000 years. The values were adjusted using Site Factors for Site Class C in accordance with 2006 International Building Code, Table No. 1613.5.3 (1) and (2). The seismic parameters for this site are shown in the tables below. Table 3 — Seismic Design Parameters PGA (0.0 sec) Ss (0 2 sec) Si (1.0 sec) 0.084 0.171 0.041 6 Wolf Ranch Compressor Station Garfield County. Colorado Project No. 213-087 Table 4 — Seismic Design Parameters far Site Class C As (0.0 sec) SDs (0.2 sec) SDI (1'°!9c Seismic eis c 0.100 g 0.205 g 0.070 g 1 6.0 CONCRETE AND CORROSIVITY The concentration of water-soluble sulfate measured in the laboratory on selected samples was between 0.014 and 0.028 percent. This concentration of water-soluble sulfate represents a negligible/low (Class 0 exposure) degree of sulfate attack on concrete exposed to this material. The degree of attack is based on a range of 0.00 to less than 0.10 percent as presented in the American Concrete Institute Guide to Durable Concrete. Due to the negligible/low degree indicated by the test results, no special requirements for concrete are necessary for Class 0 exposure. The pH and electrical resistivity was also determined for the same selected samples. Test results measured pH values of between 8.0 and 8.2, considered slightly basic. The resistivity measurement was between 1316 and 1379 ohm -centimeters and the water-soluble chloride was between 0.0008 and 0.0009 percent. See the Summary of Laboratory Test Results. A qualified corrosion engineer should review this data to determine the appropriate level of corrosion protection. 7.0 LIMITATIONS This study was conducted in accordance with generally accepted geotechnical engineering practices in this area for use by the client for design purposes. The conclusions and recommendations submitted in this report are based upon the data obtained from exploratory test holes, field reconnaissance and anticipated construction. The nature and extent of subsurface variations across the site may not become evident until excavation is performed. If during construction, conditions appear to be different from those described herein; this office should be advised at once so reevaluation of the recommendations may be made. We recommend on-site observation of excavations by a representative of the geotechnical engineer. 7 IA Wolf Ranch Compressor Station Garfield County, Colorado Project No. 213-087 The scope of services for this project did not include, specifically or by implication, any environmental or biological (e.g., mold, fungi, and bacteria) assessment of the site or identification or prevention of pollutants, hazardous materials or conditions or biological conditions. If the owner is concerned about the potential for such contamination, conditions or pollution, other studies should be undertaken. The report was prepared in substantial accordance with the generally accepted standards of practice for geotechnical engineering as exist in the site area at the time of our investigation. No warranties, express or implied, are Intended or made, Respectfully Submitted: YEH AND ASSOCIATES, INC. Keith E. Asay Staff Engineer 8 Reviewed by: Richard D. Johnson, P.E. Project Manager IA Yeh and Associates, Inc. Consulting Engineers & Scientists DRAWN BYE SM DATE. 6/10/2013 CHECKED BY: RDJ DATE: 6/10/2013 DESIGNED FOR. Hunter Ridge Energy Services, LLC PRCIJECT: Wolf Ranch Compressor Station FIGURE PROJECT NUMBER: 213-007 SCALE NORIZ. NOT TU SCALE VERT: NOT IU SCALE Approximate Site Location o. o: 11111111II11 TH-1 Approximate test hole locations -41 NOTE: 1- Test holes were located by Yeh & Associates, Inc. based on field stake and ptans provided by Hunter Ridge Energy Services, LLC. 2. Drawing based on plan set dated May 14, 2013, provided by Hunter Ridge Energy Services, LLC. - lA Yeh and Associates, Inc. Consulting Engineers 8c Scientists sense er. Su w+[. crus+o+3 ..DAC Wolf Ranch Compressor Station noun:e^ 2 +.rrr ntceeo erg R., w+� [.nvzai, ncswnr5 roe. 1,.....,,,yy C14•11,1c..,n.... 1.1.1',RUJEC, Mwa[e. 23x-0$7 Approximate Test Hole Locations r ' • ..o VERI. +o .Fe tow FENCES 13Y ELEVATION • A SITE 213-067 BORING LOGS.GPJ RDJ.GDT 6/17113 8.145 8,140 8,135 8,130 F c 8,125 0 8,115 8,110 8.105 8,100 TH-3 TH-4 Elevation: 8147.5 ft Eevabcn 8145.5 ft TH-2 ElevaNan: 8138.0 ft Elevation: 8148.5 ft 5015 Son 50/0 TH-5 Elevation: 8140.5 lt 50/4 50/1 TH-6 Elevation: 8142.0 ft 50/1 x 5011 al 50/4 TH-7 Elevation: 8141.0 ft 50!12 50/3 502.5 TH-B Elevation: 8141.5 ft 8.145 8,140 8,135 8,130 8,125 8.120 8,115 8,110 8,105 8,100 NOTE: Dashed line indicates approximate proposed pad elevation from plan set provided by client. YEH AND ASSOCIATES, INC. GEOTECHNICAL ENGINEERING CONSULTANTS Wolf Ranch Compressor Station Project Number. 213-087 Figure No. 3 IA YEH AND ASSOCIATES, INC. GEOTECHNICAL ENGINEERING CONSULTANTS Project: Wolf Ranch Compressor Station Project Number: 213-087 Legend for Symbols Used on Borehole Logs Sample Types Bulk sample was obtained from auger cuttings at the depths Indicated. Modified California Sampler. The symbol 16/12 indicates that 16 blows from a 140 pound hammer falling 30 inches was used to drive 2 -Inch 1.D. sampler 12 inches. IISplit Spoon Sampler. The symbol 15112 indicates that 15 blows from a 140 pound hammer falling 30 inches was used to drive 1.5 -inch I.D. sampler 12 inches. Other Symbols tIndicates practical drill rig refusal. Indicates approximate elevation of proposed pad from plans provided by client. Soil Lithology Topsoil, brown, dark brown. SAND, clayey, slightly moist, medium dense, brown (SC). SAND, silty to gravelly, slightly moist, medium dense to very dense, brown (SM). Bedrock Lithology Weathered Sandstone Bedrock, medium hard, slightly moist, white, light brown, rust. SANDSTONE Bedrock, occasionally cemented, hard to very hard, slightly moist, white, light brown, rust. SHALE Bedrock, cemented, hard to very hard, slightly moist, white, light brown, rust. NOTES: 1. Test holes were drilled on May 23, 2013 with 4 -inch continuous flight auger. 2. Groundwater was not encountered. 3. Test hole descriptions are subject to explanations contained in this report. 4. Elevations were estimated from topography by others. Figure 4 YEH & ASS4_;IATES, INC Project No: Summary of Laboratory Test Results 213-087 Project Name: Wolf Ranch Compressor Station Sample Location Moisture Content (%) Dry Density (pcf) Grain Size Analysis Atte berg Limits Water Soluble Sulfate CA) Water Soluble Chloride (%) Resistivity (ohm -cm) 4 pH Unconfined Compressive Strength l1ps9 Soil Description Test Hole Depth (ft)Type Sample Gravel > #4 (%) Sand (%)< Fines #200 (%) LL PL PI TH-1 10 to 14 4 Bulk CA 13.7 13.6 107 73 42 40 NL 17 [23 NP NP 9946 SHALE Bedrock SANDSTONE Bedrock, silty TH-2 TH-3 9 to 13 Bulk 12.5 76 41 18 23 . SHALE Bedrock TH-4 4 to 9 Bulk -f 0.028 0.0008 1379 8.2 SANDSTONE Bedrock TH-5 -' 4 CA 0.014 0.0009 1316 8.0 SANDSTONE Bedrock - TH-7 4 CA 14.9 11 NL NP NP SANDSTONE Bedrock TH-8 5 to 9 Bulk 12.5 65 37 21 16 SHALE Bedrock 1 --; r— CA - Indicates Modified California Sampler NL - Indicates non -liquid NP - Indicates non -plastic Page 1 of 1