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HomeMy WebLinkAboutSoils ReportGec�tecF, HEPWORTH-PAWLAK GEOTECHNICAL 1-Ic1' firth-r.nclal 5020 Couni Road 154 ti lenw ll lel 1prIniz`. 1.1, fi.lile l S1601 Phone: 9)710.945_ iotis F.,. 970 945-6454 ein,ul: hive(• it lirrriiteckkoin UPDATED SUBSOIL STUDY FOR FOUNDATION DESIGN PROPOSED POWER SUBSTATION EXPANSION XCEL ENERGY SYSTEM OPERATIONS, RIFLE HEADQUARTERS 620 COUNTY ROAD 319 GARFIELD COUNTY, COLORADO JOB NO. 107 0304 JULY 13, 2007 PREPARED FOR: J.F. SATO AND ASSOCIATES ATTN: GREGG EELLS, P.E. 5898 SOUTH RAPP STREET LITTLETON, COLORADO 80120 Parker 303-84I-7119 • Colorado Springs 719-633-5562 • Silverchorne 970-468-1989 TABLE OF CONTENTS PURPOSE AND SCOPE OF STUDY - 1 - PROPOSED CONSTRUCTION - 1 - SITE CONDITIONS - 2 - FIELD EXPLORATION - 2 - SUBSURFACE CONDITIONS - 3 - DESIGN RECOMMENDATIONS - 3 - FOUNDATIONS - 3 - FLOORSLABS. -4- SURFACE DRAINAGE - 5 - LIMITATIONS - 5 - FIGURE 1 - LOCATION OF EXPLORATORY BORINGS FIGURES 2 to 4- LOGS OF EXPLORATORY BORINGS FIGURE 5 - LEGEND AND NOTES FIGURES 6 to 9 - SWELL -CONSOLIDATION TEST RESULTS TABLE 1- SUMMARY OF LABORATORY TEST RESULTS PURPOSE AND SCOPE OF STUDY This report presents an update of the subsoil study for the proposed expansion to the existing power substation located at the Xcel Energy System Operations Rifle Headquarters, 620 County Road 319, Garfield County, Colorado. The project site is shown on Figure 1. The purpose of the study was to develop recommendations for foundation design. The study was conducted in accordance with our agreement for geotechnical engineering services to J.F. Sato and Associates dated April 30, 2007. We previously drilled two borings at the site and provided foundation recommendations in a report dated May 15, 2007, Job No. 107 0304. A field exploration program consisting of a total of ten exploratory borings was conducted to obtain information on the subsurface conditions. Samples of the subsoils obtained during the field exploration were tested in the laboratory to determine their classification, compressibility or swell and other engineering characteristics. The results of the field exploration and laboratory testing were analyzed to develop recommendations for foundation types, depths and allowable pressures for the proposed building foundation. This report summarizes the data obtained during the Geld exploration and presents our conclusions, design recommendations and other geotechnical engineering considerations based on the proposed construction and the subsurface conditions encountered. PROPOSED CONSTRUCTION The proposed facility expansion will consist of an addition to the existing control building, installation of a new duct bank and future enlargement of the existing substation pad at the northeast side. The proposed building addition will be a tall, single story of steel frame/metal skin construction and be attached to the north side of the existing control building. Ground floor will be slab -on -grade. A duct bank will be located just east of the building. Grading for the structures is expected to be relatively minor with cut depths between about 2 to 5 feet below the existing ground surface. We assume relatively light to moderate foundation loadings, typical of the proposed type of construction. Job No. 107 0304 i.T . 1 -2 - If building loadings, location or grading plans change significantly from those described above, we should be notified to re-evaluate the recommendations contained in this report. SITE CONDITIONS The project area consists of an existing power substation as shown on Figure I. The substation equipment is located mostly on a level, fenced pad with control buildings located just outside the west side and southwest corner of the fenced area. Grading for the equipment pad consists of some cut at the south end and fill up to about 5 to 6 feet deep at the north end. The ground surface in undisturbed areas is relatively flat to slightly irregular with a gentle slope down to the north. The fill slopes are graded at about 20%. Vegetation consists of weeds and scattered brush in undisturbed areas. FIELD EXPLORATION The field exploration for the project was conducted on May 3 (Borings 1 and 2), and June 27 and 28, 2007 (Borings 3 through 10). The exploratory borings were drilled at the locations shown on Figure 1 to evaluate the subsurface conditions. One boring was not drilled at the proposed building addition due 10 buried utility conflicts. The borings were advanced with 4 -inch diameter continuous flight augers powered by a truck -mounted CME -45B drill rig. The borings were logged and monitored for groundwater by a representative of Hepworth-Pawlak Geotechnical, Inc. Samples of the subsoils were taken with a 2 inch L.D. spoon sampler. The sampler was driven into the subsoils at various depths with blows from a 140 pound hammer falling 30 inches. This test is similar to the standard penetration test described by ASTM Method D-1586. The penetration resistance values are an indication of the relative density or consistency of the subsoils and hardness of the bedrock. Depths at which the samples were taken and the penetration resistance values are shown on the Logs of Exploratory Borings, Figures 2 through 4. The samples were returned to our laboratory for review by the project engineer and testing. Job No. 107 0304 r, i..ip _ _ SUBSURFACE CONDITIONS Graphic logs of the subsurface conditions encountered at the site are shown on Figure 2. The subsoils generally consist of stratified sand, silt and clay with scattered gravel size sandstone fragments. About 1 to 2 feet of existing fill was encountered above the natural soils in the proposed building addition area. Up to about 8 feet of existing fill was encountered in Borings 5 through 7 drilled at the northeast corner of the existing pad. Relatively dense gravel alluvium was encountered below the fine grained soils at a depth of 48 feet in Boring 1 and extended down to the maximum explored depth of 51 feet. Weathered to very hard sandstone bedrock was encountered below the fine grained soils at depths of 30 to 34 feet in Borings 2 and 10. Drilling in the sandstone bedrock with auger equipment was difficult due to the hardness of the rock and possible cemented zone, and drilling refusal was encountered at a depth of 38 and 41 feet in the deposit. Laboratory testing performed on samples obtained from the borings included natural moisture content, density and percent finer than No. 200 sieve (silt and clay fraction) gradation analyses. Results of swell -consolidation testing performed on relatively undisturbed drive samples, presented on Figures 6 through 9, generally indicate low to moderate compressibility under conditions of loading and wetting. The samples showed a variable collapse/expansion potential after wetting. The laboratory testing is summarized in Table I. No free water was encountered in the borings at the time of drilling or in Borings l and 2 when checked 13 days later and the subsoils were slightly moist to moist. DESIGN RECOMMENDATIONS FOUNDATIONS Considering the subsurface conditions encountered in the exploratory borings and the nature of the proposed construction, we recommend the building addition and duct supports be founded with spread footings bearing on the natural soils. The design and construction criteria presented below should be observed for a spread footing foundation system. Job No. 1070304 Ggraech -4- 1) Footings placed on the undisturbed natural soils should be designed for an allowable bearing pressure of 1,500 psf. Based on experience, we expect initial settlement of footings designed and constructed as discussed in this section will be about 1 inch or less. There could be some additional differential foundation settlement/heave if the bearing soils are wetted. The bearing conditions should be further evaluated at the time of construction. 2) The footings should have a minimum width of 18 inches for continuous walls and 2 feet for isolated pads. 3) Exterior footings and footings beneath unheated areas should be provided with adequate soil cover above their bearing elevation for frost protection, Placement of foundations at least 36 inches below exterior grade is typically used in this area. 4) Continuous foundation walls should be reinforced top and bottom to span local anomalies such as by assuming an unsupported length of at least 12 feet. Foundation walls acting as retaining structures should also be designed to resist a lateral earth pressure corresponding to an equivalent fluid unit weight of at least 55 pcf for the on-site soil as backfill. A sliding coefficient of 0.35 and passive earth pressure of 300 pcf equivalent fluid unit weight, can be used to resist lateral forces on the foundation. 5) All existing fill, topsoil and any loose or disturbed soils should be removed and the footing bearing Ievel extended down to undisturbed natural soils. The exposed soils in footing areas should be moistened and compacted. 6) A representative of the geotechnical engineer should observe all footing excavations prior to concrete placement to evaluate bearing conditions. FLOOR SLABS The natural on-site soils, exclusive of topsoil, are suitable to support lightly loaded slab - on -grade construction. The soils possess a variable settlement/heave potential and there is some risk of slab distress if the subgrade soils are wetted. To reduce the effects of some differential movement, floor slabs should be separated from all bearing walls and columns with expansion joints which allow unrestrained vertical movement. Floor slab control joints should be used to reduce damage due to shrinkage cracking. The Job No. 107 0304 requirements for joint spacing and slab reinforcement should be established by the designer based on experience and the intended slab use. A minimum 4 inch layer of sand and gravel (road base) should be placed beneath interior slabs for slab support. This material should consist of minus 2 inch aggregate with at least 50% retained on the No. 4 sieve and less than 12% passing the No. 200 sieve. All fill materials for support of floor slabs should be compacted to at least 95% of maximum standard Proctor density at near optimum moisture content. Required fill can consist of the on-site soils or imported granular soils (such as road base) devoid of vegetation, topsoil and oversized rock. SURFACE DRAINAGE The following drainage precautions should be observed during construction and maintained at all times after the addition has been completed: 1) Inundation of the foundation excavations and underslab areas should be avoided during construction. 2) Exterior backfill should be adjusted to near optimum moisture and compacted to at least 95% of the maximum standard Proctor density in pavement and slab areas and to at least 90% of the maximum standard Proctor density in landscape areas. 3) The ground surface surrounding the exterior of the building should be sloped to drain away from the foundation in all directions. We recommend a minimum slope of 6 inches in the first 10 feet in unpaved areas and a minimum slope of 2'/2 inches in the first 10 feet in paved areas. 4) Roof downspouts and drains should discharge well beyond the limits of all backfill. 5) Landscaping that requires regular heavy irrigation, such as sod, should be located at least 5 feet from the foundation on xeroscape should be used to limit the potential for wetted below structures. LIMITATIONS This study has been conducted in accordance with generally accepted geotechnical engineering principles and practices in this area at this time. We make no warranty either Job No. 107 0304 A ap 1 1 i r r 1 -6- express or implied. The conclusions and recommendations submitted in this report are based upon the data obtained from the exploratory borings drilled at the locations indicated on Figure 1, the proposed type of construction and our experience in the area. Our findings include interpolation and extrapolation of the subsurface conditions identified at the exploratory borings and variations in the subsurface conditions may not become evident until excavation is performed. It -conditions encountered during construction appear different from those described in this report, we should be notified so that re-evaluation of the recommendations may be made. This report has been prepared for the exclusive use by our client for design purposes. We are not responsible for technical interpretations by others of our information. As the project evolves, we should provide continued consultation and field services during construction to review and monitor the implementation of our recommendations, and to verify that the recommendations have been appropriately interpreted. Significant design changes may require additional analysis or modifications to the recommendations presented herein. We recommend on-site observation of excavations and foundation bearing strata and testing of structural Ell by a representative of the geotechnical engineer. Respectfully Submitted, HEPWORTH - PAWLAK GEOTECHNICAL, INC. Trevor L. Knell, P.E. Reviewed by: Steven L. Pawlak, P.E. TLK/vad Job No. 107 0304 Gech BORING 1 BORING 3 • R BORING 4 O N +n EXISTING ELECTRIC TRANSFORMER EXISTING CONTROL BUILDING (SHADED) EXISTING SUBSTATION FACILITY NOTE: Site survey and topographic Information provided byJ F Soso andAsroefates. Far boring location purposes only. Not for construction. 107 0304 Gtech HEPWORTWPAWW( GEO'ECHHICAI. LOCATION OF EXPLORATORY BORINGS FIGURE 1 — 5470 5460 5450 ...._, 5440 x-- 5430 5420 5410 BORING 1 ELEV.=5468.5' 12/12 WC. 12.6 DD- 115 6/12 10/12 WC -11.4 DD- 117 .200=59 21/12 13/12 20/0 BORING 2 ELEV.=5463.5' 18/12 WC -3.2 DD=104 27/12 41/12 WC -5.4 DD.= 122 63/12 Note: Explanation of symbols is shown on Figure 5. 5470 — 5460 5450 — 5440 5430 5420 5410 W 0 Q w 107 0304 H HEPW0WWPAWLAIC GEOTECHNICAL. LOGS OF EXPLORATORY BORINGS FIGURE 2 ELEVATION - FEET 5470 5465 5460 5455 .._ 5450 5445 BORING 3 BORING 4 BORING 5 ELEV.=5468.5' ELEV.=5469.5' ELEV.=5470 i 32222,—µ,C-13,5 , DD=114 200-91 / 8/12 J 12/12 WC=1 D0-113 0- 3 WC= -200.4 141 -200=94 DD=111 4 � , 7112 7 7/12 13/12 20/12 / J7/12 14/12 / 01 18/12 4/12 BORING 6 ELEV.=5470' 6/12 WC=178 0D=106 9/12 WC=17.6 r pJ WC=15.6 00=106 D0=114 UC -500 / 5470 5465 / I ' _ ✓ / 17/12 11/12 5460 1 00- 5 • 11 / -200=87 , — • f / 10/12 ' 1W12 X55 • 2 , 7 19/12 ^ 20/12 5450 ,�.^ J I Note. Explanation of symbols is shown on Figure 5. 5445 ELEVATION - FEET 107 0304 H HEPWORTH-PA191AK GEC/TECHNICAL LOGS OF EXPLORATORY BORINGS FIGURE 3 • 5470 - 5465 5460 5455 - 5450 5445 BORING 7 ELEV. =5470' R 8/12 j i 11/12 WC -11.4 DO=112 •200=93 10/12 18/12 16/12 BORING 8 ELEV.=5464.5' T 16/12 35/12 WC -4.9 DD=120 -200-64 45/12 50/12 BORING 9 ELEV. =5467' r 16/12 WC=3.7 1:11)=100 -200-91 27/12 70/10 85/9 BORING 10 ELEV.=5468.5' 35/12 24/12 24/12 WC=5.3 00=107 -200=90 46/12 5470 5465 WC -6.6 D0=120 -200-94 5460 5455 5450 5445 5440 / 5440 130/12 - 5435 5435 5430 5430 Note: Explanation of symbols is shown on Figure 5. 30/0 Bollom of Boring at 5427 5' 107 0304 1—I HEPWORIH-PAWW( GEOTECHNICAL LOGS OF EXPLORATORY BORINGS FIGURE 4 LEGEND: MFILL; sandy clay with gravel, firm, moist, brown. 7 1 11 CLAY AND SILT (CL -ML); sandy to very sandy with depth, stiff and moist to hard and slightly moist, brown to Tight brown, slightly calcareous, low plasticity, SILT (ML), sandy to very silty sand, medium stiff to stiff at Boring 1 to very stiff and hard at Boring 2, slightly moist to moist, light brown to brown, slightly calcareous. SAND AND CLAY (SC -CL); with occasional gravel size sandstone fragments, medium dense/very stiff, moist, dark brown, low plasticity. GRAVEL AND COBBLES (GM); silty, sandy, dense, moist, brown, subrounded rocks. SANDSTONE BEDROCK; weathered to very hard and cemented with depth, slightly moist, Tight brown. Wasatch Formation Relatively undisturbed drive sample; 2 -inch I.D. California liner sample. Drive sample blow count; indicates that 6 blows of 140 pound hammer falling 30 inches were required to drive the 6/12 California sampler 12 inches. Practical drilling refusal in cemented sandstone. T NOTES: 1. Borings 1 and 2 were drilled on May 3, 2007 and Borings 3 through 10 were drilled on June 27 and 28, 2007 with 4 -inch diameter continuous flight power auger. 2. Locations of exploratory borings were measured approximately by taping from features shown on the site plan provided by J.F. Sato and Associates. 3. Elevations of exploratory borings were obtained by interpolation between contours shown on the site plan provided. 4. The exploratory boring locations and elevations should be considered accurate only to the degree implied by the method used. 5. The lines between materials shown on the exploratory boring Togs represent the approximate boundaries between material types and transitions may be gradual. 6. No tree water was encountered in the borings at the time of drilling or in Borings 1 and 2 when checked 13 days later. Fluctuation in water level may occur with time. 7. Laboratory Testing Results: WC = Water Content (% ) DD = Dry Density ( pcf ) -200 = Percent passing No. 200 sieve UC = Unconfined Compressive Strength (psf ) 107 0304 I-1 HEPWO(rTH•PAWUU( GEOTECHNICAL LEGEND AND NOTES FIGURE 5 COMPRESSION (% ) COMPRESSION (% ) 0 1 2 0 1 2 3 0 0 107 0304 APPLIED PRESSURE (ksf ) Moisture Content = 12.6 percent Dry Density = 115 pcf Sample of: Sandy Clayey Silt From Boring 1 at 5 Feet • Compression upon wetting • No movement upon wetting a • .1 1.0 10 10( .1 1 0 10 10 APPLIED PRESSURE (ksf ) Gec�stech HEPWURT PAWIAK GEOTECHHICA APPLIED PRESSURE (ksf ) SWELL -CONSOLIDATION TEST RESULTS FIGURE 6 Moisture Content = 11.4 percent Dry Density = 117 pcf Sample of: Sandy Clayey Silt From. Boring 1 at 15 Feet • Compression upon wetting • a • .1 1.0 10 10( Gec�stech HEPWURT PAWIAK GEOTECHHICA APPLIED PRESSURE (ksf ) SWELL -CONSOLIDATION TEST RESULTS FIGURE 6 COMPRESSION (% ) COMPRESSION - EXPANSION (% ) 0 1 2 3 2 1 0 1 2 0 0 APPLIED PRESSURE ( ksf ) Moisture Content = 3.2 percent Dry Density = 104 pcf Sample of: Sandy Silt From. Boring 2 at 5 Feet --"------------o...i._______-----7 -"-- - C Compression upon wetting (.............., ""-•-...........Expansion - upon wetting 1 1.0 10 1a 1 1.0 10 101 APPLIED PRESSURE ( ksf ) APPLIED PRESSURE ( ksf ) 107 0304 I. Gec5tech NEPWORTHPAWLAK GEGlECNNIC*L SWELL -CONSOLIDATION TEST RESULTS FIGURE 7 Moisture Content = 5.4 percent Dry Density = 122 pcf Sample of: Sandy Silty Clay From Boring 2 at 15 Feet - (.............., ""-•-...........Expansion - upon wetting 1 1.0 10 1a APPLIED PRESSURE ( ksf ) 107 0304 I. Gec5tech NEPWORTHPAWLAK GEGlECNNIC*L SWELL -CONSOLIDATION TEST RESULTS FIGURE 7 COMPRESSION (% ) COMPRESSION - EXPANSION (% ) 0 1 2 1 0 1 2 0 0 APPUED PRESSURE (ksf ) Moisture Content = 14.1 percent Dry Density = 111 pcf Sample of Sandy Clay From Bor'ng 3 at 5 Feet Sample of: Sandy Clay From. Boring 6 at 5 Feet .7-----"-"--°---.,ct.,.....,...,........__._....._..._._ 7 --------- No movement upon wetting ' Expansion upon wetting 1 1.0 10 101 APPUED PRESSURE (ksf ) APPUED PRESSURE (ksf ) 107 0304 H HEPAORTHhPAWLAII 1 EOTEDNICAL SWELL -CONSOLIDATION TEST RESULTS FIGURE 8 Moisture Content = 15.6 percent Dry Density = 114 pct Sample of: Sandy Clay From. Boring 6 at 5 Feet 7 --------- ' Expansion upon wetting 1 1.0 10 10( APPUED PRESSURE (ksf ) 107 0304 H HEPAORTHhPAWLAII 1 EOTEDNICAL SWELL -CONSOLIDATION TEST RESULTS FIGURE 8 COMPRESSION - EXPANSION (%) COMPRESSION - EXPANSION (% ) 2 1 0 1 2 3 2 1 0 1 2 0 0 APPLIED PRESSURE ( ksf ) Moisture Content = 4.9 percent Dry Density = 120 pcf Sample of: Sandy Clay From. Boring 8 at 10 Feet (:).-"\NI:\ 1___0 Expansion upon wetting pension upon wetting _ , .1 1.0 10 10 APPLIED PRESSURE ( ksf ) APPLIED PRESSURE ( ksf ) 107 0304 GecPtech HEPWOfTTH-PAWLAK GEOTECHNICAL SWELL -CONSOLIDATION TEST RESULTS FIGURE 9 Moisture Content = 6.6 percent Dry Density = 120 pcf Sample of: Slightly Sandy Clay From Boring 10 at 21/2 Feet pension upon wetting _ , ,1 1.0 10 10 APPLIED PRESSURE ( ksf ) 107 0304 GecPtech HEPWOfTTH-PAWLAK GEOTECHNICAL SWELL -CONSOLIDATION TEST RESULTS FIGURE 9 Job No. 107 0304 • to z J W 5 re 0 Ce U' O nl d 14- a�g� pa 0 1.1.1 x Rg Sandy clayey silt Sandy clayey silt Slightly sandy clay Slightly sandy clay Sandy clay (fill) Sandy silty clay Sandy clay (fill) Slightly sandy clay O h a F r 0 00 0 58§ ,--i 9-1 N 8 8 N M 0 00 w 4.4 In 4 en 0 N S z M V) YO N r Job No. 107 0304 CC �QON CO !'V LLJ 0.. u_ O 0 < a = U, J W Sandy clay 11 Slightly sandy silt Slightly sandy clay Slightly sandy clay Ig UE i u n ON 0 N S gW Pg 128 N eYi m 0 0 z . o z 00 0 1