The URL can be used to link to this page

Home My WebLink AboutWarranty Installation ReportWARRANTY INSTALLATION REPORT (PAGE 1) Technicians' initials or proper info must appear on lines below) BOOTH # L OR PREP #_ (Use this it more than one booth or rep.) CUSTOMER: ft v1 uey Rig DISTRIBUTOR: JOH,/ L3nA a SAtccf CONTACT: /'l/4r0 AJ INSTALLER: 5,9pC ADDRESS: FIRE -UP TECH.: -n13 Sl'Z START-UP DATE: I - .25 - / i CITY, STATE, ZIP: 4-/6N wins Sit, N 4S GARMAT SERIAL #:19/a /irk A 6 516 9 - HEATER MODEL #: 4 / O # MOTOR MODEL #: PHASE GENERATOR #: CABIN MODEL #: T/.E fL OMt CONTROL PANEL MODEL #: LIGHTING ASSEMBLY MODEL #: MOTOR HORSEPOWER 7 02 - VARIABLE FREQUENCY DRIVE? N 0 4 SP _ OR 2 SP - CONTROLLER? CABIN ASSEMBLY: I. L% ARE DECALS AND WARNING LABELS INSTALLED? 2. 1! DOORS - ARE ROLL PINS INSTALLED?ARE LATCHES ADJ. PROPERLY? ARE HINGES ALIGNED AND GREASED? ARE SEALS INSTALLED PROPERLY? ARE DOORS CAULKED? 3. /BOOR AIR SWITCHES AND BRACKETS INSTALLED AND ALIGNED? 4.S INSTALLED? _THRESHOLD OR _BASEMENT? ecw cfz 67F 5. AIS THRESHOLD BOLTED TO CONCRETE OR BASEMENT USING ALL HOLES PROVIDED? 6. V LIGHTS- INSTALLED PROPERLY IN SOCKETS AND ALL ARE WORKING? 7. CLASS AND WALLS CLEANED AND TOUCHED UP? 8.�AULKING? WALL PANELS�/L.IGHT PANELS AND GLASS ✓FLOOR PROFILES 9.L PANELS SCREWED AT COLUMNS AND TRUSS EDGES? 10.LL PROFILES SECURED TO FLOOR? 11. MPRESSED AIR PIPED AND SEALED? 12. MAG. TUBE INSTALLED AND PROTRUDING 'A" TO 'A" OR BULKHEAD FITTING? 13. 7OPTIONS INSTALLED CORRECTLY? - WINDOWS 1/PART HANGER- OTHER? 14. WARE GRATES AND SPACERS IN PLACE? 15. BARE GRATE SUPPORTS INSTALLED CORRECTLY AND LEVEL? 16. W $ ARE FILTER SCREENS IN PLACE? 17. MA. GRATE SUPPORT "WALL" BRACKETS SECURED PROPERLY? 18. di,P1T AND TUNNEL CLEAN? 19. eACONCRETE LOOKS GOOD, NO CRACKS, DRAINS ETC.? 20. M FIRE SUPPRESION IN PIT INSTALLED PROPERLY? 21. _EXHAUST FILTERS tEFLECTOR PLATES /M DEFLECTOR PANS INSTALLED .7 -PROPERLY? 22./CEILING FILTERS AND DEFLECTOR PLATES INSTALLED PROPERLY? 23.„FILTER RACKS AND RODS CLEANED? 24.KNIFE EDGES, RAFTERS ROOF PANELS, SIDE PANELS IN PLENUM CAULKED? 25. "-FIRE SUPPRESSION INSTALLED AND SEALED? 26. TRUSSES INSTALLED IN UPRIGHT POSITION AND TIGHT? 27..1DEFLAGRATION BRACKET'S INSTALLI3D WITH RIVETS ABLE CLAMPS TIGHT? 28. wCROSSOVER DUCT INSTALLED AND SEALED? 29. ✓ HIGH LIMIT SWITCH INSTALLED IN PROPER DIRECTION? 30. ✓_THERMOCOUPLE INSTALLED NEXT TO HIGH LIMIT? 31. If COLUMN AND HIP COVERS INSTALLED? 32. 4.0F1S THERE 3' CLEARANCE OF ELECTRICAL PER NEPA 70? 01/00 WARRANTY INSTALLATION REPORT (PAGE 2) Technicians' initials or proper info must appear on lines below! BOOTH # _ OR PREP # _ (Use this if more than one booth or prep.) CUSTOMER: DISTRIBUTOR MECHANICAL ASSEMBLY 1. DUCTING EAKE DUCTING:_ ROUND? ✓ SQUARE? al LENGTH? HOW MANY TURNS? XHAUST DUCTING: ROUND? a/ SQUAREVO LEN _HOW MANY TURNS? ,INTAKE D 1 r ' 71,D,..5 -4F -EXHAUST DIAMETER? —0 VANES v4112STALL r ' 14 AND L.,s ST DUCTING AND CAPS SEALED AT JOINTS? SES BUILDING ROOF APPEAR TO BE SEALED PROPERLY BY CONTRACTOR? TYPE OF CAPS USED: GARMAT?SENECK? OTHER? /v' DISTANCE BETWEEN OPENING OF INTAKE AND OPENING OF EXHAUST CAPS? G r DISTANCE FROM ROOF TO THE OPENING OF THE INTAKE CAP IS? 2. BARE WARNING AND ETL LABELS ATTACHED AND CORRECT? 3. BEJ.TS AND PULLEYS: 'CHECK BELTS FOR PROPER TENSION. %_" DEFLECTION? AKE BELT SIZE? EXHAUST BELT SIZE? CK PULLEYS. ARE SET SCREWS SECURED WITH THREAD LOCK LIQUID?(LOCKTITE) r INTAKE PULLEY SIZES: FAN? MOTOR? D EXHAUST PULLEY SIZES: FAN? MOTOR? 4. '4I4 FILTERS INSTALLED? 5. MOTOR ADJUSTMENT BOLTS SECURED WITH LOCKNUT? 6. .!EXHAUST BELT COVER INSTALLED AND SECURED? 7. ,,IAN HOUSINGS CHECKED FOR DEBRIS? _ NON -SPARKING? S. k •EXHAUST AND INTAKE MECHANICALS SCREWED TOGETHER AND SEALED? 9. BURNER ASSEMBLY: _99270 SERIES? MAIDO SERIES? (initial one) BTU: _ ►r'» REMOVED FLAME ROD, IGNITOR AND PILOT TUBE FROM END OF BURNER AND BLOW BURNER OUT WITH COMPRESSED AIR? K AJAR CONNECTIONS ON END OF FLAME ROD AND IGNITOR WIRE TIGHT? i-ILAME ROD AND'IGNITOR ENDS TIGHT? �B It BOLTS TIGHT? ER BAFFLE BOLTS TIGHT? �CAP PLUGS INSTALLED? NNIS BURNER GROUNDED? 'IGNITION CABLE CLEAR OF METAL? OLIS FLAME ROD AND IGNITOR TRIMMED? (MA100 SERIES ONLY!) 10. COMPRESSED AIR -4S MINI -COMBO SET AT 45 PSI? OILER BEEN ADJUSTED? S A TSP. OF OIL BEEN ADDED TO OILER RESERViOR? 11. DA ERS: CAULKED OREAI IW_PAARE SINGLE VANE DAMPERS CLEAR OF OBSTRUCTION? (MA100 SERIES ONLY) IN OPEN POSITION? CHANGE OVER DAMPER IN A CLOSED (VERTICAL) POSITION? CLEAR OF BSTRUCTION? IS 4 -VANE DAMPER WIDE OPEN? -DAMPER IN A CLOSED (VERT) POSITION? IL IS MOTION LIMITER IN PLACE? AMPERS OPERATE PROPERLY WHEN C.O.D. SOLENOID IS MANUALLY RATED? RE DAMPER FLOW CONTROLS ADJUSTED FOR PROPER TRAVEL? s/ IS 3 -VANE DAMPER ADJUSTED TO A 70% OPEN POSITION? 12. GAS TRANE: ✓ DOES GAS TRANE APPEAR TO BE UNDAMAGED? _1.40G SHUT OFF VALVES WORK PROPERLY? WHAT I5 THE STATIC INLET GAS PRESSURE BEFORE GARMAT REGULATOR? 01/00 1. CPT O i /O -/W WARRANTY INSTALLATION REPORT (PAGE 3) Technicians' initials or proper info must appear on lines below! BOOTH # - OR PREP 0 _ (Use this if more than one booth or prep.) CUSTOMER: DISTRIBUTOR: MECB J.ANICAL ASSEMBLY (cont.) 13. IS FIRE SUPPRESSION INSTALLED IN EXHAUST DUCT? - 14.4J)A ARE INSPECTION DOORS INSTALLED 1N EXHAUST DUCT? 6/24 t5./Y0 IS THE GAS VENT SOLENOID VENTED OUTSIDE? 16. ELE,,CTR1CAL: 1 --"ARE ALL CONNECTIONS IN MAIN AND REMOTE CONTROL PANELS TIGHT? WHAT ARE MOTOR STARTER OVER LOAD PROTECTORS SET AT: INTAKE: AMPS HEAT _ EXHAUST: AMPS HEAT_ 1� WHAT VOLTAGES DO YOU HAVE AT EACH LEG? L1 L21L31>m` .D.IO WHAT IS THE MEASURED 3 PHASE VOLTAGE? 1�..�WHAT I5 THE MEASURED 1 PHASE VOLTAGE? {J ARE CORRECT BREAKERS INSTALLED? 80A _ OR 70A OR OK O ELECTRICAL CONNECTIONS MEET NEPA 33 & 70 STANDARDS? IS FIRE SUPPRESSION CONNECTED AT CONTROL PANEL? �IS 3-PHASE HOT LEG INSTALLED ON CENTER LUG? ARE V•T1MERS ADJUSTED? V1 MOTOR DELAY (SECONDS) V2 PURGE (MINUTES) V3 COOL DOWN (MINUTES) VB N Qt IS BAKE TIMER SET AT "C" & "M"? ETRE UP OCEDURES: 1. INTAKE AND EXHAUST MOTORS. CHECK ROTATION? 2. HECK MOTOR AMTS. INTAKE a T1.L2T2 T3 EXHAUST 'J .T1 T2. '3 3. '/ CIC CABIN PRESSURE WITH 3 -VANE DAMPER AT 70%.01,X%, I? 4. aZADJUSTED VARIABLE SHEAVES? IF SO, WHICH? VTNT. EX. 5.PLRED THREAD LOCK LIQUID TO SETSCREWS? 6. VARIABLE SHEAVE LOCKING COLLARS TIGHT? 7. VS CABIN PRESSURE STABLE? 8. AbkWAS FILTER MATERIAL NEEDED IN MAG. TUBE? 9. 1.4);CHECK BURNER BLOWER ROTATION? (MA 100 SERIES) 10. ri CHECK BURNER BLOWER AMPS? 11. ADJUSTED PILOT FLAME? 12. ZERO, SPAN AND TRAVEL 0N4QAS MODULATING MOTOR? 13. HECK AND ADJUST HIGH FIRE? PIPFINAL READING? 14. AAJT0 TUNE TEMPERATURE CONTROLLER? WAS -='T' OR _ "D" WALLY ADJUSTED? 15. ✓ IS TEMPERATURE STABLE? 16. VES CABIN TEMP. MATCH CONTROLLER READ OUT? - TEMP. SET TEMP. READ7 17. jp DID THE HEAT NEED TO BE BALANCED? 18. tieWAS A BIAS SETTING NEEDED? _ IF SO, SETTING IS? 19. t!SES CABIN PRESSURE TRANSITION SMOOTHLY FROM SPRAY TO BAKE? BAKE TO SPRAY? 20. 4 -VANE ADJUSTED SO BAKE PRESSURE IS SET TO .04 TO .08 WHEN AT BAKE / TEMP? 21. `4 O LIGHTS GO OFF IN BAKE? 22. ES SPRAY -AER DROP OUT IN BAKE? 23. D3ES CONTROLLER CHANGE SET POINT(S) GOING 1N/OUT OF BAKE? 24. '' 6ES BAKE TIMER FUNCTION PROPERLY? 25. WAS CONTROLLER AUTO TUNED IN BAKE? 26. D MANUALLY ADJUSTED? 27. OES UNIT GO TO COOL DOWN? 28. AFTER COOL DOWN, DOES BOOTH SHUT OFF? 29. jIiAS THE CABIN AIRFLOW BEEN BALANCED? (FILL OUT ATTACHED PAGE) 01/00 WARRANTY INSTALLATION REPORT (PAGE 4) Technicians' initials or proper into must appear on lines below! BOOTH # _ OR PREP # _ (Use this if more than one booth or prep.) CUSTOMER: DISTRIBUTOR: CUSTOMER TRAINING CTION OF CONTROLS t/ KE TIMER �T MPERATURE CONTROLLER G. GAGE CO 1ji ROL PANEL IRE EYE RESET MOTOR STARTERS (ON — OFF — TRIP) C CULT BREAKERS E ROD LOCATION ACTS (HOW TO ADJUST) S2Z. MATIC DIAGRAM VOPPERATIONS!MAi ITANENCE MANUAL LU$RICATIONS POINTS ERS RS HINGES OPER INSTALLATION OF FILTERS / CHANGE SCHEDULE WATER AWARENESS AROUND BOOTH 1. -LEANING OF BOOTH (NO WATER!) "1900R AIR SWITCHES (SPRAY AIR SHUTS OFF) c/BRIXON LATCH ADJUSTMENT PIT/tWARENESS RIVE IN / BACK OUT PROCEDURES SERVICE TRUCKS (UNLOAD FIRST) FLOOR GRATE SPACERS (WHICH END) DEFLECTOR PANS AND PLATES (PLACEMENT) GE SIDLE GAS SMELL (STARTUP AND SHUT DOWN) IRATOR USE OLTRCES OF CONTAMINATION �✓�S OWNERS MANUAL REVIEW AND COPY OF WARRANTY REVIEW AND COPY OF INSTALLATION REPORT 0//z0)/7 ( TOMER SIGNATURE DATE 01 /00 WARRANTY INSTALLATION REPORT (PAGE 5) CUSTOMER: DISTRIBUTOR: CONTACT: INSTALLER: ADDRESS: INSTALLATION DATE: CITY, STATE, ZIP MUST BE FILLED OUT; USE EITHER FEET PER MINUTE OR METERS PER SECOND BODY SHOP NAME I 60 IIS 95 iso /G$ L FULL SIZE CAR MAKEJJa'tix._� MODEL__ 10 98 115 1-66 F C F TECHNICIAN Tr TEMPERATURE CHECK: FRONT 6o 01/00 MIDDLE D 1 REAR U I