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HomeMy WebLinkAboutGas Pressure Regulators CatalogGAS PRESSURE REGULATORS CATALOG 2nd EDITION Service and installation must be performed by a trained/experienced service technician. All products used with combustible gas must be installed and used strictly in accordance with the instructions of the Original Equipment Manufacturer (OEM) and with all applicable government codes and regulations, e.g. plumbing, mechanical, and electrical codes and practices. Maxitrol products should be installed and operated in accordance with Maxitrol Safety Warning Instructions. Maxitrol Company is NOT responsible for any errors or omissions in reliance by anyone of any information set forth in this catalog without additional reference to local requirements and applicable ordinances or codes. Other worldwide approvals and certifications available upon inquiry. us IvE (0) UA.TR.012-13 The Australian Gas Association CP Trot © 2015, Maxitrol Company. AS Rights Reserved. RV SERIES Rubber Seat Poppet Design The compact RV poppet regulators are designed primarily for main burner and pilot load applications. Typical applications include residential and commercial cooking appliances, barbecues, hearth products, and pilot lines. Maxitrol rubber seat poppet models offer the ultimate in design features and performance capabilities to meet your specific appliance or utility requirements. Specifications Pipe Sizes - 1/8" thru 3/4" threaded connections with NPT or ISO7-1 threads. (Other connections available, please consult Maxitrol Company.) Housing Material RV12, RV20, RV47, RV48, CV47: aluminum. RV47 Mounting All models, with the exception of "D" suffix models, are suitable for multi -positional mounting. Other than upright position will result in a slight difference in outlet pressure. "D" suffix models are to be mounted upright only. If ball check vent limiting device is installed, mount in an upright position only. NOTE: All Maxitrol gas pressure regulators should be installed and operated in accordance with Maxitrol Safety Warning Instructions (see GPR_MI_EN.ES or GPR_CSA_MI_EN.FR). Certifications RV Series: ANSI Z21.18/CSA 6.3 Gas Appliance Pressure Regulators. CV47 Series: ANSI Z21.78/CSA 6.20 Combination Gas Controls for Gas Appliances. Gas Types (RV Series) Suitable for natural, manufactured, mixed gases, liquefied petroleum gases, and LP gas -air mixtures. Gas Types (CV47 Series) Suitable for natural or liquefied petroleum gases. Maximum Inlet Pressure 1/2 psi (3.4 kPa) Emergency Exposure Limits 2.5 psi (17.2 kPa) Ambient Temperature RangesRV20, RV47, RV48, CV47: 32° to 225°F (0° to 107°C) RV12: -40° to 225°F (-40° to 107°C) RV12T: -40° to 275°F (-40° to 135°C) RV2OT: -40° to 300°F (A0° to 148°C) RV48I: 32° to 275°F (0° to 135°C) Minimum Regulation Suitable for pilot flow applications. © (Circle P) (0.15 CFH NG), 7 (Delta P) (0.50 CFH NG), None (1.5 CFH NG), N Models (3 CFH NG). 4 0 2015, Maxitrol Company. All Rights Reserved. IP° APPLIANCE REGULATORS SR; `) � �p C US 'e The Auelrallaa ( Ua.TR.01a13 I T�O2 Gas Asaodatlon Model Designations Models having a suffix letter or a combination of suffix letters listed below indicates the design modifications described. A Limited spring adjustment (RV47A & CV47A**, short stack*). C Convertible regulators***; preset to deliver outlet pressures for either natural or LP gases. (RV20, RV47, RV48, CV47) D Integral ball check limiting device; permits higher maximum individual load. (see Capacities and Pressure Drop, page 6) E Excessive pressure rated. F Factory -set; fixed/non-adjustable regulator. Left side integral manual valve; outlet faces main inlet (CV47). L Integral vent limiting orifice as the breather hole - with dust cap. M B.S.P. - PL parallel thread - conforms to ISO 7-1, where pressure tight joints are made on the threads. N Internal by-pass orifice to prevent lockup. Main burner only (RV20, RV47, RV48, CV47). R Right side+ integral manual valve; outlet faces main outlet (CV47). SR Side pressure tap; right side+ 1/8" NPT (RV20, RV47, RV48, CV47I). 5 Side pressure tap; left side+ 1/8" NPT (RV20, RV47, RV48, CV47R). T Higher ambient temperature range. V Threaded vent connector, 5/16-24 for 1/8" tubing connection (RV20) - with dust cap. * Short stack models have an adjustment range of less than 2" w.c. (0.5 kPa); these models are advantageous where installation must be made in a limited space. ** CV47 is best described as a RV47 with an extra regulated outlet. This outlet contains an integral manual valve located on the valve body's side. *** Convertible regulators are designed to deliver either of two fixed outlet pressures for natural or LP gases. RV20C: NAT GAS: 4.0" w.c. (1.0 kPa); LP: 10" w.c. (2.5 kPa) RV47C, RV48C, CV47C: NAT GAS: 4.0", 5.0" or 6.0" w.c. (1.0, 1.3, or 1.5 kPa); LP: 10" or 11" w.c. (2.5 or 2.8 kPa) + Left and right is determined when viewing regulator from outlet side with stack up. NOTE: The RV48 model may be used with either a 12A04 ball check device, or a 12A06 fixed orifice vent limiting device. See page 62 for vent accessory options. © 2015 Maxitrol Company. All Rights Reserved. 5 RVSERIEs Rubber Seat Poppet Design Capacities and Pressure Dro Capacities expressed in Btu/h (rr13/hltV 0.64 sp gr gas Model Pipe Size Pressure Drop 0 0.3" w.c. or (0.07 kPa) Range of Regulation individual Load Main Burner Bain Burner Piloti 'L t ve BA Check i2euic. RV12 1/8" x 1/8"* 14,800 (0.42) 30,000 (0.851 25,000 (0.71) 20,000 (0.56) -- 3116" x 3/16"Loxit 8,800 (0,25) 15,000 (0.43) RV20 114" x 1/4"30,000 3/8 x 3/8 (0.85) 65,000 (1.84) 50,000 (1.4) 30,000 (0.85) -- RV20C 1/4" x 1/4" 318" x 3/8" 30,000 (0.851 75,000 (2.11) 50,000 (1.4) 15,000 (0.42) -- CV47 RV47 3/8"x 3/8" 55,000 (1.5) T25,000 (3.5) 90,000 (2.5) 40,000 (1.1) 125,000 (3.5) 1/2" x 1 /2"' 60,000 (1.7) CV47A or C R1+47A or C 3/8" x 3/8" 55,000 (1.5) 125,000 (3.5) 125,000 (3.5) 40,000 (1.1) 125,000 (3.5) 1/2" x 1/2" 60,000 (1.7) RV48 1/2" x 112" 130,000 (3.7) 230,000 (6.5) 230,00{1 (6.5) 40,000 (1.1) 160,000 (4.5) 3/4" x 3/4" 150,000 (4.2) 250,000 (7.1) 250,0110 (7.1) RV48C 1/2" x 112" 130,.000. (3.7) 400,000 (11.3) 275,000 (7.8) Nat 275,000 [3.11 LP 40,000 (1.11 160,000 (4.5) 3/4" x 3/4" 150,000 (4.2) *Also available as Loxit connection. NOTE: CSA maximum capacities vary with spring range and pipe size. Please contact Maxitrol directly for CSA maximums. Minimum main burner regulation capacity for all models (except "N") is 150 Btu/hr (0.0042 m3/h). See pages 58-59 for Regulator Sizing Requirements and Examples. © 2015, Maxitrol Company. All Rights Reserved. Spring Selection Chart: inches w.c. (kPa) 410 APPLIANCE REGULATORS Model Available Springs RV12 1.5to3* (0.37 to 0.75) Brown 2.8to5.2 (0.69 to 1.3) Plated --- 4to8 (1 to 2) Orange --- -- - 6to10 (1.5 to 2.5) Red 8to12 (2 to 3) Blue - RV20 1to3.5* (0.25 to 0.9) Brown 2.8to5.2 (0.69 to 1.3) Plated --- 4to8 (1 to 2) Orange --- -- .- --- 6to10 (1.5 to 2.5) Red 8to12 (2 to 3) Blue 9to12** (2.25 to 3) Plated RV47 CV47 1 to 3.5* (0.25 to 0.9) Brown 2.8 to 5.2 (0.69 to 1.3) Plated 3.8 to 4.3 (0.95 to 1.08) Black 4 to 8 (1 to 2) Orange 4 to 12* (1 to 3) Violet 4.7 to 5.3 (1.18 to 1.33) Green --- 5.6 to 6.4 (1.4 to 1.6) Red 6 to 10 (1.5 to 2.5) Red 8 to 12 (2 to 3) Blue 9.7 to 11.3 (2.42 to 2.83) Plated RV48 1to3.5* (0.25 to 0.9) Brown 3.0to6.0 (0.75 to 1.5) Plated -- 4to8 (1 to 2) I Orange I 5to12 (1.25 to 3) Blue 6to10 (1.5 to 2.5) Red *Uncertified Spring **Certified at inlet pressure of 2 psi Model b Available Springs RV2OCL 4/10 (1 /2.5) - - - _- RV47CL 4/10 (1 / 2.5) 4/11 (1 / 2.75) 5/10 (1.25 / 2.5) 5/11 (1.25 / 2.75) 6/10 (1.5 / 2.5) 6/11 (1.5 / 2.75) CV47CL 4/10 (1 / 2.5) 4/11 (1 / 2.75) 5/10 (1.25 /2.5) 5/11 (1.25 / 2.75) 6/10 (1.5 / 2.5) 6/11 (1.5 / 2.75) RV48C 4/10 (1 / 2.5) 4/11 (1 / 2.75) 5/10 (1.25 / 2.5) 5/11 (1.25 / 2.75) 6/10 (1.5 / 2.5) 6/11 (1.5 / 2.75) NOTE: See pages 56-57 for complete Spring Selection Chart. 0 2015 Maxitrol Company. All Rights Reserved. mraXIrRaL 7 RV SERIES Rubber Seat Puppet Design Dimensions Model Pipe Size Vent Swing Radius Dimensions . A B C D RV12 1/8" 3/16"Loxit Integral Vent Limiting Orifice "L" 1.4" (35 mm) 1.7" (43 mm) 0.4" (10 mm) 1.7" (43 mm) 1.4" (35 mm) Integral Vent 1.6" 2.1" 0.5" 2.4" 1.8" RV20 1/4", 3/8" Limiting Orifice "L" or 5/16-24 "V" (41 mm) (54 mm) (13 mm) (61 mm) (45 mm) RV47 1.9" 2.5" CV47 Integral Vent (48 mm) (64 mm) 0.6" 2.9" 2.3" 3/8", 1/2" Limiting Orifice "D" or "L" RV47A 1.6" 2.3" suffix (16 mm) (75 mm) (57 mm) CV47A (41 mm) (57 mm) Integral "L" or "1/8" NPT, 2" 2 8" 0.8" 3.4" 3" RV48 1/2", 3/4" 12A04 or 12A06 vent limiting device (51 mm) (70 mm) (19 mm) (86 mm) (76 mm) NOTE: Dimensions are maximums and to be used only as an aid in designing clearance for the valve. Actual production dimensions may vary somewhat from those shown. RV12 CV47, CV47A RV20 RV47, RV47A RV48 8 © 2015, Maxitrol Company. All Rights Reserved. i0APPLIANCE REGULATORS Rubber Seat Poppet Design u JwJowwpo- 10 6 u 8 9 10 NOTE: Diagrams are graphical representations only and may differ from actual product. Seal Cap Seal Cap Gasket Spring Top Housing Diaphragm Stem & Valve Adjusting Screw Stack Vent Diaphragm Plate Rubber Seat Bottom Housing Dust Cap © 2015 Maxitrol Company. All Rights Reserved. MAX ITRCP L 9 C� o0oo oO o � )� o 0 Q o -' p C O 0 Maxitrol Company 23555 Telegraph Rd., PO Box 2230 Southfield, MI 48037-2230 GPR_MS_EN_10.2015 0 0 max ITRQL www.maxitrol.com © 2015 Maxitrol Company All Rights Reserved GAS PRESSURE REGHLATURS CATA11E3 2nd EDITION m AX ITRC L ING Service and installation must be performed by a trained/experienced service technician. All products used with combustible gas must be installed and used strictly in accordance with the instructions of the Original Equipment Manufacturer (OEM) and with all applicable government codes and regulations, e.g. plumbing, mechanical, and electrical codes and practices. Maxitrol products should be installed and operated in accordance with Maxitrol Safety Warning Instructions. Maxitrol Company is NOT responsible for any errors or omissions in reliance by anyone of any information set forth in this catalog without additional reference to local requirements and applicable ordinances or codes. Other worldwide approvals and certifications available upon inquiry. %1(Ed C P UA.TR.012-13 ( E The Australian Gas Association Trot 2 © 2015, Maxitrol Company. All Rights Reserved. RV SERIES Straight-Thru-Flow Design Maxitrol's original straight-thru-flow (STF) design regulators are non -lockup type regulators for high capacities at low inlet pressures. The difference between STF design and other type regulators is the conical valve. The cone principal permits gas to flow straight through the regulator without changing directions. Frictional flow resistance is reduced, resulting in greater capacity. An improved flow pattern provides accurate, sensitive regulation at extremely low pressure differentials. typical applications include residential, commercial, and industrial gas -fired appliances and equipment used on low or medium pressure gas supplies. RV81 Specifications Pipe Sizes 1/2" to 3" threaded cunnecliuns with NPT or 1507-1 threads. 4" 150lli. flange (RV131 only). Housing Material RV52, RV53, RV61, RV81, RV91, RV111: aluminum; RV131: cast iron. Mounting RV52, RV53, RV61 are suitable for multi -positional mounting. If ball check vent limiting device is installed, mount in an upright position only. RV81, RV91, RV111, RV131, upright position only. NOTE: All Maxitrol gas pressure regulators should be installed and operated in accordance with Maxitrol Safety Warning Instructions (see GPR_MI_EN.ES or GPR_CSA_MI_EN.FR). Certifications RV52, RV53, RV61, RV81, RV91, RV111: ANSI Z21.18/CSA6.3 Gas Appliance Pressure Regulators. Gas Types Suitable for natural, manufactured, mixed gases, liquefied petroleum gases, and LP gas -air mixtures. Maximum Inlet Pressure ..........CSA Certified: RV52, RV53, RV61, RV81, RV91, RV111: 1/2 psi (3.4 kPa) Maxitrol Tested*: RV52, RV53: 1/2 psi (3.4 kPa) RV61, RV81, RV91, RV111: 1 psi (6.9 kPa) RV131: 2 psi (13.8 kPa) *Do not use if inlet pressure is more than 10 times desired outlet pressure. Emergency Exposure Limits RV52, RV53: 3 psi (21 kPa) RV61, RV81, RV91, RV111: 5 psi (34 kPa) RV131: 15 psi (103 kPa) Gas Containment Limits RV52, RV.53: 15 psi (103 kPa) RV61, RV81, RV91, RV111, RV131: 25 psi (172 kPa) NOTE: Internal damage may occur when exposed to these pressures. Ambient Temperature Ranges... RV52, RV53, RV61, RV81, RV91, RV111: -40° to 205°F (-40° to 96°C) RV131: -40° to 125°F (-40° to 52°C) Minimum Regulation RV52, RV53: 20 CFH; RV61: 25 CFH; RV81, RV91: 50 CFH; RV111, RV131: 250 CFH. Expressed in CFH @ 0.64 sp gr gas. ID 0 2015, Maxitrol Company. All Rights Reserved. C It Capacities and Pressure Drop Capacities expressed in CFH (m3/h) @ 0.64 sp gr gas °IDAPPLIANCE REGULATORS 1(E( "�C P v) The Aualrel en IIA.TReI l-13 I Trot Gae Aesoclatlon Model Pipe Size CSA MAX Pressure Drop - inches w.c. (kPa) 0.1 (0.02) 0.2 (0.04) 0.3 (0.07) 0.4 (0.10) 0.5 (0.12) 0.6 (0.15) 0.7 (0.17) 0.8 (0.20) 0.9 (0.22) 1.0 (0.25) 2.0 (0.5) 3.0 (0.75) 4.0 (1.0) RV52 1/2"x1/2" 3/4" x 3/4" 450 (12.7) 151 (4.2) 214 (6.1) 262 (7.4) 302 (8.5) 338 (9.5) 370 (10.5) 400 (11.3) 427 (12.1) 453 (12.8) 478 (13.5) 676 (1 9.1) 828 (23.4) 956 (27.1) RV53 3/4"x3/4" 1" x 1" 690 (19.5) 217 (6.1) 306 (8.6) 375 (10.6) 433 (12.2) 484 (13.7) 530 (15) 573 (16.2) 612 (17.3) 650 (18.4) 684 (19.3) 968 (27.4) 1185 (33.5) 1369 (38.7) RV61 1"x1" 1 1/4" x 1 1/4" 900 (24.5) 379 (10.7) 536 (15.1) 675 (19.1) 759 (21.5) 848 (24.0) 929 (26.3) 1004 (28.4) 1073 (30.4) 1138 (32.2) 1200 (34.0) 1742 (49.3) 2134 (60.4) 2464 (69.8) RV81 1 1/4"x11/4" 1 1/2" x 1 1/2" 2500 (70.8) 780 (22.1) 1102 (31.2) 1350 (38.2) 1559 (44.1) 1743 (49.5) 1909 (54.0) 2062 (58.4) 2204 (62.4) 2339 (66.2) 2465 (69.8) 3485 (98.7) 4269 (120) 4929 (139) RV91 2"x2" 2 1/2" x 2 1/2" 3275 (92.7) 1212 (34.3) 1714 (48.5) 2100 (59.4) 2424 (68.6) 2711 (76.7) 2969 (84.1) 3208 (90.8) 3429 (97.1) 3637 (103) 3834 (108) 5422 (153) 6640 (188) 7668 (217) RVl 11 2 1/2" x 2 1/2" 3" x 3" 7500 (212) 2742 (78.0) 3878 (110) 4750 (134) 5485 (155) 6132 (175) 6718 (190) 7256 (205) 7757 (219) 8227 (233) 8572 (243) 12134 (343) 14862 (420) 17161 (486) RV131 4"x4" -- 4734 (134) 6695 (190) 8200 (232) 9468 (268) 10586 (300) 11596 (328) 12525 (354) 13390 (380) 14202 (402) 14971 (424) 21172 (600) 25930 (734) 29942 (848) NOTE: See pages 58-59 for Regulator Sizing Requirements and Examples. Spring Selection Chart: inches w.c. (kPa) Model CSA Certified Springs Other Springs Available RV52 3to6 (0.75 to 1.5) Plated 4to8 (1 to 2) Orange 5to12 (1.25 to 3) Blue 1 to3.5 (0.25 to 0.9) Brown 2to5 (0.5 to 1.25) Plated 3to8 (0.75 to 2) Pink 4to12 (1 to 3) Violet --- - --. RV53 3to6 (0.75 to 1.5) Plated 4to8 (1 to 2) Orange 5to12 (1.25 to 3) Blue 1to3.5 (0.25 to 0.9) Brown 2to5 (0.5 to 1.25) Plated 3to8 (0.75 to 2) Pink 4to12 (1 to 3) Violet - --- --. -- RV61 3to6 (0.75 to 1.5) Plated 4to8 (1 to 2) Orange 5to12 (1.25 to 3) Blue 1to3.5 (0.25 to 0.9) Brown 2to5* (0.5 to 1.25) Plated 3to8 (0.75 to 2) Pink - - 10to22 (2.5 to 5.5) Red - --- RV81 3to6 (0.75 to 1.5) Plated 4to8 (1 to 2) Orange 5to12 (1.25 to 3) Blue 1to3.5 (0.25 to 0.9) Brown 2to5 (0.5 to 1.25) Plated 3to8 (0.75 to 2) Pink 4to12 (1 to 3) Violet 5to15 (1.25 to 3.7) Green 10to22 (2.5 to 5.5) Red - ---- RV91 3to6 (0.75 to 1.5) Plated 4to8 (1 to 2) Orange 5to12 (1.25 to 3) Blue 1 to3.5 (0.25 to 0.9) Brown 2to5 (0.5 to 1.25) Plated) 3to8 (0.75 to 2) Pink 4to12 (1 to 3) Violet 5to15 (1.25 to 3.7) Green 10to22 (2.5 to 5.5) Red - - RV111 3to6 (0.75 to 1.5) Plated 4to8 (1 to 2) Orange 5to12 (1.25 to 3) Blue 1 to3.5 (0.25 to 0.9) Brown 2to5 (0.5 to 1.25) Plated 3to8 (0.75 to 2) Pink 4to12 (1 to 3) Violet 5to15 (1.25 to 3.7) Green 10to22 (2.5 to 5.5) Red - --- RV131 3to6 (0.75 to 1.5) Plated --- 5to12 (1.25 to 3) Blue - 2t05 (0.5 to 1.25) Plated 3t08 (0.75 to 2) Pink 4to12 (1 to 3) Violet - 10to22 (2.5 to 5.5) Red 15t030 (3.7 to 7.5) Yellow 20t042 (5 to 10.5) Black NOTE: The area within the heavy line indicates CSA certified spr ngs. See pages 56-57 for complete Spring Selection Chart. * The 2 to 5 inches w.c. (0.5 to 1.25 kPa) spring is also CSA certified for the RV61 02015 Maxitrol Company, All Rights Reserved. rAXIMFIvL 11 RV SERIES Straight-Thru-Flow Design Dimensions Model Pipe Size Vent Connection Swing Radius Dimensions A B C D RV52 1/2", 3/4" 1/8" NPT 3.6" (91 mm) 4.9" (124 mm) 3.2" (81 mm) 3.3" (83 mm) 1.3" (32 mm) RV53 3/4", 1" 1/8" NPT 3.9" (99 mm) 5.2" (132 mm) 3.8" (95 mm) 3.9" (99 mm) 1.3" (33 mm) RV61 1", 1 1J4" 1/8" NPT 4.8" (122 mm) 6.4" (164 mm) 4.4" (111 mm) 5.4" (138 mm) 1.6" (41 mm) RV81 1 1/4", 1 1/2" 3/8" NPT 6.4" (162 mm) 8.4" (213 mm) 6" (153 mm) 7" (178 mm) 2" (51 mm) RV91 2" 1/2" NPT 8.5" (216 mm) 10.8" (275 mm) 6.5" (165 mm) 9.1" (232 mm) 2.3" (60 mm) 2 1/2" 1/4" NPT 8.3" (212 mm) 10.5" (267 mm) 7.1" (181 mm) 9.1" (232 mm) 2.4" (62 mm) RV111 2 1/2", 3" 3/4" NPT 11.5" (284 mm) 15.1" (373 mm) 9" (229 mm) 13.4" (324 mm) 3.5" (89 mm) RV131 4" 3/4" NPT 18.2" (462 mm) 23.3" (592 mm) 13.9" (353 mm) 18" (457 mm) 5.1" (130 mm) NOTE: Dimensions are maximums and to be used only as an aid in designing clearance for the valve.. Actual production dimensions may vary somewhat from those shown. RV52, RV53 RV81, RV91 RV131 RV61 RV111 12 © 2015, Maxitrol Company. All Rights Reserved. °00APPLIANCE REGULATORS Straight-Thru-Flaw Design 8 mom 1~-7 NOTE: Diagrams are graphical representations only and may differ from actual product. 0 19©11A®®® 10 Welch Plug/Seal Cap Vibration Resistant Adjusting Screw Top Housing Diaphragm Stem Bottom Housing Seal Cap Gasket Stack Spring Vent Connection Diaphragm Plates Valve Bottom Plate Gasket Bottom Plate © 2015 Maxitrol Company. All Rights Reserved. MAIX 111-FIC) : 13 Maxitrol Company 23555 Telegraph Rd., PO Box 2230 Southfield, MI 48037-2230 GPR_MS_EN_10.2015 MAXITRcL www.maxitrol.com © 2015 Maxitrol Company All Rights Reserved