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HomeMy WebLinkAboutWelding Procedure Specification ReportwELr)lliG IJUNE AU IAftailAL cEnr;r l::t, NÀTIONAL CERTTrIDII PIPE ITEIÐING BUREAU N0. t-L}-t FOR SHIELDED METAL ARC S/EIÐINO (SMAYY) OF CAI{BON STBEL PIPE, VALVES, FTTTINGS A}lD FLANGES usntc naol0 ELEcTRobg roüoltrEp BY 87018 EIÆCTRoÞE This docr¡ment is tho ProPortY of \I CompanyName) Thts Welding Prooodwo Speoification (WPS)and Prpcedr¡re Qualifi oation Record(s) (PQR) aro issuod by tlro NCPÌW-B foradoption by its nrembers, ReProcluction or use of thfs r#P$ antl PQR(s) bY anyono othsr prohibilæd thnn mennbsrs oftheNCPWB is oNclrvD Prcject: Silt Farms Springborn Profect-r/7 dly 3 31).ft (o) gReÞort No.: (l ) LDatet Ì\Ç/14/rn2tRef. Standard:cwl,llrboqLrClient; 4/ö'ûzb¿r,ztContracidr: MrlSick BuilfFIGI,TSMdrÈ¡¡loâ1. LLC*4ø¿--- aJ -¿¿a 2-¿.rr..rQuality Control FormFinal Report(Pipeline Fit up & Welding)Remarksl\cc-Arc-VÏResult{ANÂPre-heatWPSNo,l"r3lt-lz1ü;ïJType of Materia¡/Mater¡al Spec. Itot/capHot4t/Welder (s)It¡Root\onFit upRêsultHigh-Low(mm)N/hN/NRemovalofclamp(%)l\/ATypeofClamp\t/ÀThk.(r *iïtÀqio.D(¡n')Weld1o,[^ Ar] Ll.It¡¡¡t I',a:t,Technical Gomment;lo\t\ttnlç-LinelSection No.Sign:Date:cwlSign:Acc.:RCNA: Not0rtflaterial/Filler Used:Name:SignDatefl¡nleltSeûukú:un 17ffiffi61ocl ãP. dlnæs@ NATICNAI. CENTIFIED FIPE IilELDING ETIRT:A¿' Supporting PQßsl 87103, 87110, 060626, 100815 D¿rte issuect ú-7-13 T¡po: Manual hoopss: SIvIAW 5 Revision Date;l0/1/13 CompanyName; WPSNrunber 1-12'1 DoublejV olntsT (Qw -4w) See JointorDetnlls¡DeçigpsorIþicnlBulld-up.v u,Ropairs,Flllets,U,Slnglo'Dosign: whenStesl usedCnrbonRet¡lnerDf870I type¡EXXI for BncÌdngforrcquitad0,CIptional Illler Metals and Electroiler (QW-404) Root Vy'etdlng Proce¡s¡ SMÀW $peclflcndonNumbort SF/r5'1 or5'5 . AIVS Cl¡¡¡lflontlon: E60l0orE7010-Al Balancç srvfÀw sFA5.1 87018 Bnse Metals (QW'403) P- Numl¡or t Grorç No. 1 and 2 .P- Numbsr I GrouP No. I and 2 Bn¡e Metal ÏTicltness Range* Mfui¡nun Orrtsido Dlcmotor GrooYe lYeld¡: All dlameters. I'tllet Wçlds: All dlamçtors +Ihis WPS may not be used on thickncsscs q/trofe thc sodo or oontroctr requiroo PWFIT Ellotwolds;.All Grooves: flllets¡ Madmum Dcrd thlelores¡i Supplementnl Ffller IVIetnl: Con¡um¡ble Inserti I ot2Ä-Numberi Maxlmurn Wold Mstnl Tltlckns¡s: depoeited wíth lt-3 type eloctrodos. 1.0" Àll 31t6" N/A N/A 0,25''F* AI 3/16" N/A NlÀ Ppstwold lleat Trenturient (QlV'407) Tenperrturel Nono Mnx, I'Iokling Tlme: N/A Gas (QlY-408) $hloldlry: N/A BacHngl N/A Tr¡iting $hlsld: N/1i Positlon¡ (QÏry-405) Foslfloru pormltted: All Prngre¡¡lon when tn VerÍtcnt Uphlll Prehent (QlV-406) Minimum metaltemP: 50 F Interpnss Temp. fMax)t 350 F Prehsat Mninb.rrance: Not required Electrlcal Charncterlstics nnd Reloted Mntters (Qw-40e) CurrcntElesfuþds or Flller Trnvol Spood* (ipm)orProce¡s Class Dinmotor No rnoro than the rcot pass may be depositcd usingEXX1O typc electrodes *reoommended Otlrcr 3to5 4to6 3to6 3to7 4to9 N/À N/A 40 to 80 'ts Þol25 70 to 100 105 t,o 155 l3t io 200 31r2" 1/8 5132 3132" t/8 DcE (+) DCEI' (+) SMAW $I\{AW E)Ofl0 E7018Fill Weld Lnysr Root and fiÍl Thngrten Size nud ïlper Not appllcnble Shtelrllng G*s Çup. Size: Not applicable Slngle or Multt¡lc'Pasr per Sldsr Elthe'l Single or Mulfipto eltchodes: $ingle Contnct-tube-to-work dlstatrco (stlckottt): Tcchnlque (QW4t0) Itrittrt Ctoaniugl Romove groæe ot oil with solvcnt, Runovo cutting oxide by grlncling. Inüorpnec Clolirforg: Remove rlag with slag hammeç grinder ot wirc bru¡h' Not npplioabla Daokgougirg: Grlnding 0r carboll åt0 followod by glinding' permitte<l. leenlngl Notpeimitted Other: Metlrod: Grinding. Baokwoldlng is or Wenvc Bend¡ Biûrer \ryPS l-12-l Cornprny tbis ploceduredevelopedtheofCatlfiedNationalherebyBurcau,adopts joiutlymomberlYeldingPípe'lhs Contfaotof,undersigned theon referencedabove ?rocsdurebeonghown¿$this[:h¡t hnscertilies qualifiedandprocedureSpecifioation ¡¡ç¡t1ry$Form Qlü-482 'I'ltle: a* lts Welding Procedura Qualiflcation Records, a) ïVELDTNG PROCEDURE SPECIFICATION (WPS) ( t Fot use by NGPWB membors only (@NGPWB) Typical Joint Designe Other joint designs ehown on Ëngineering drawings suporsode theee Joint details Butt weld$ 30 4ıo 3t32 7/8'3/32 1o f/8" Síze (leg) Sso Noto I 3/,f6 Nom,3182 to 1i8" 1/16" m¡n Y 30 4ı' t0 See note 1 Note l: 1/8lnch maxlmumexoeptforB3l.{ and BSl.Fwork, 1/16 inch maximurn Fillet, Nozzle and Branch Connect¡on Welds Throat dimonsion 1¡|'1ô', max 1 I I I I I a 1ls mln45o min $ocket and Slip-on Flange Welds x1 Y 1/1ô'min Approxhnately 1/16" bslbre wekling Smalle¡of 1 ö1 114' T = The nominnl thiclmess of the pþe X = the lessçr of 1.4T or the hub thickness unless anothcr size is shown on the engineering dlawings Y - the lesscr of 1.lT or ttrc frtting thickncss utrlcss ûnothor sizc ls sho\ritr on thç engineering drawings Z='lor 831.9 work, minirnunr of thc gloater of the pþ norninol wall thickness or V4 in, (6 mm) and, faoe fill.et is not lequirerl unless ryecified. by the dæign, z Suptembor 20, 2012 For uee by NCPI\ß Mombers Only (6 NCPWB) Frocedu re Qualificatlon Record Sürlngerllüeavebend: Weave Oüher Singls/Multl+ass:Multinle Oscillntioü:N/ SinglelMulüi-eleoúrodor $lirr ¡rle ! vÞf w vrq Currsnf OtlrcrVoltsAmo¡ Trnvel Speed ûpm)Slze lin)TvpeiPol¡rity .tüeld Lar¡or Plooess Electrode or flllgl mst¡l 100 63ß2DCEPRootSMA\ry w0 100 63132DCBF-il SMA'Til E7018 100 6DCBPFiilSlvIAl4I870181/8 Tensile Tests T\med Bend Tests f Transverse Face and Root tr Side tr Longitudinal Face and Root Tests Size Test Specimrn ütlth/dla(in,)TNokners Gn)Alen(h^2)Load llbsJ Ton¡llo $tr. (p¡i)of frllure 1 0.755 0.265 û,200 14,+00 ?2,000 Bsse 2 0,750 0,266 0,199 14,100 71,000 BaseMstal Tvps Re¡nlt TVps Ro*ulf Tïne Re,rult Side Acoephble Side Àccsptablo SÍde Aoaeptsltle Sids Àcceptable Þrou \feisht Break No BreakLatoral Bxþånsion fmils)Porcont SlrcarNotch lor:atlon Ftlbs$oecinlon ìIATIONÊLctnrFrtl) PIPF VlELDIIiâ ßUREAUCo¡nmlttee PQR Nnmbet 87103 NCP1VB Fornr Q1¡/-483 I ïltokl deposit Compony: requilumonte of SecÈion IX of the ASME Nrtlond Ccttlfled zlil!fl For use by NCFWB mernbenl only (@NCPWB) PROCEDURE QUArrrrrCAErON RECORD (pgRl ïlDÐ foJ.lo¡red durLng wsJ.dlng otr tört oouponr I[BÈl-LO, Reu O dÁt¡d E-1-?ú , þâB l{t¡¡dba¡¡ Ba¡eM¡LttEproifùoationl@t0Eô!ålüeùå,ls¡'ooi.fto¡tåorr¡.ð¡¡dE_gÀ:l06__orrdÔ'-E-- p Nunbor¡ J_- gÈor¡¡r No¡ l_ to P NuÍiber¡ _f_ Glrcup Nôr ¡L Þtåte,/Fåpe ÞLan¡tErl -UEÊ-.f2llc- A-No,: -Ign9-ne¡roal-ted ttBld ¡'ht€l trhfokneea (ùn,) r 0,!?6 tr4axl¡tuu Fagg Shloknare (ln.) I p¡ehe¿ü ¡qnratr¡rr l'F) !-Eq tnùêr¡ra6. tr€mt¡eaabr¡rc {'F}:-Nggjggr l$ldlng poel,lj,on./nrogroaeåoni -€g-WhåI¡. Current ry:fper----!L PolartÇ:--E$¡g¡gg- Tsqvel Epeed (lpn) I ELncrle tl-c¡ooÉ wiËlrot baot{m stAtt DEtê Ir¡t coupon ¡r¡¡ weldocl¡ 10:â5'82 -.tlê].dtng P¡ooep¡(s) u¡¡(t: B€loÍ shlel.dinf 6Es Coû\poEltùÞn (Cag) |N/¡ Fille¡ r{ct¡l 8i.ce (fn,) | slllôr ¡Lta]. E¡¡eclfloetlon! Bàôk¿ng GÈB {c¡'H) !ñ/À < 1/lÊ BaEe M.tsI rhtoknser(In.) r .!-.tr15- üIolnt Tytlo! Êr110 S-No, ! 3 b6loer Ëf.å,5.1, C1ar¡l.flcet{ont ðt¡{ngler/WEavut DôFd!gtË]Lntror ând llbevô ôso.l-tr¡tLonr ry/à -- ã,ingLo/I{\rltl-PsEE !lA¡ItlDle 8f ngtc/¡{ultl -E leotrode 3 Slnd.lé Poeùr¡ld Heat r.t€iù,üont (of) s Otherl Ite¿t [¡ae¿t¡nent lfl¡ua(hr.l ¡ñ/¡. Itèd¡ro€d geot¿on ÍenÊlle [êÊts ncotangula.r Speof¡ûc¡rr Iurnâd q)ôoi.nêns Full-8eotl o¡l Spaolnen Eêrìal lartr !.Böot and Eaoa (0t-{62. Eoughnetr Íeet ëhEr¡ry ãpeelmcn s¿¿é:, . -Nç4ç lrest $ânÞäråüurê tÍ F{Ilet Tfe1d IoFt Masüo lr¡ãmtnagto{¡ - I:'lltet flðId Uårt f,ag slzee Weldsrt a Naro: l¡d¡rård D,êen Stan¡r ¡{o, J!- fieldlng llitnes¡ed Ey: @ [êêt cortdrrsted byl tJ¡boråtory liêst Núrbef,!-{èËg!91- fo ëÒËtífr. tbat, th¡ ¡t¡t¡ncriùa in thl¡ s¡oo¡d ¡¡e oor¡eoü Þnd þhåt ühe bagt $êlds lrËr€ Þ¡eprr¡d¡ vsldcd ¿t¡d tesùéd Ln aooo¡danoe lriÈh ùhå IÍAÍIOIAT C6REIf¡3D P¡PE TMIÐüTO DURUäIJ r:aquLrenerte of gBotlon XIt of ùhe å8¡{! cods. Datê By¡ trgl¡i.sêd g/g¿ to updatg ¡|-¡qnber DoR ltunbe¡ 8?110Õhei,r¡nan, lleohni.cal Conmlttes NGÞPB tr'o!ú QIr-¿83 6/91 Ï.ayar Proqctg Slller CLasslfioaÈlon Di.anqLer ¡l¡f,pêragg lravel. Speed VoIt¡Hoðù ItE¡uÈ OùbeÉ I 2 3r{ glür g¡el SMAII ü6010 s6010 86010 Ll8 áls2 9lt6 100 14û 160 l|ot, Roqardêcl lfoÈ Scsordcd lfÞt RåoordÊd Spao:Lnen nidrb/Di.a (tnl 1!hicikaÉts (ln) Àfoe (3q tn) Ult, i.ndt€ l¡oad {Lbe} ULt{nqte Stregs (þrr.l FaLlure looètlon T-I.0. 068 0,3{1 0,232 15,950 69, ?50 BaÊe ¡lêt¿I t^2 0 .726 0. !tå4 a.212 16,650 68¿ 900 Baâê ¡4ât¿l Tfanû. Root rnd trão!.9el t¡aaa, g:Lde 62, ryP€RÞEultr ryps Regults Rooü äcoeptable FêOg A60êÞtablo R0ot år*apùahle FÁôå Aooét¡tablo Speolnon lÈnb.r t{otah ¡ooãül,on Chå¡,^¡ry V-Notoh Tedt DroP'Iq*¡ntt' tt"O foo!-ll¡r.8t-Lb ¡v,Pe!ıdrt 8l¡6årî fraÈe¡rnl f,¡rp. (n118)B16É,¡Ê No btéålc For uss by NCPIIìIB merìheß only (@NCPWB) Procedure Qualiflcatlon Record Ideuttfioation of WPS followed iluriug weldlng of teøt oouponi 1"18"1 Rev I daùed 8'1ı'04 W"iáfng f"ooess(es) usoil: SMAW foliowed bv SMAYÍ* Manual . Date coupon was wolded: -LÊiS- Base iltãtal Sperdffoation: SA-100 Gratle B--,- ùo Base Metal $peciflcaúlon: 5A:106 Grade B, i-Ñi*f"", I GroupN":¿top.tttrmUui¡-l-CroupNo: I PlaùelPlpeDlameter: 2'3/4inOD .-, BnselVlotalThtakness(tn.¡: tr/g" ¡ointtype: Si"el"V-Sr*v"$'"tdt FSlumbel:;Lr'[* ¡,ilter metal rpeciflcation: SI'A ı,1 / ¡iF'A ı.1 AIltß Classifloatlonr 86010 / 87018 A-Nnmber: i / t ltleld D"p"Éfú [t tol."ess(€sxin): 0.4Uı Lg,,É0 , , Mnxlmum Pass Thioknessr- I8. Flller meta upplemnntary filler metal *N¿A- preheat tre*p"ratut ("F)LJÊqhtte"paii temp. (óf¡ ¡VÀ , Woldlugposltlon/progrossion:0ff-- Current Typã and Bolartii: nCnp .-.- . Travel rpeed (lpm)l *g=bolow , Strtetdtng-fas oomposltiotrn OFEI N/À Backíng gas oornposltion, Cü'H:,N/A - TrrngsterilizeiÞle:¡¡/A _ GM¿WtranEfertnocle: Niå . . , .-..,, Postweld lteet treat-eot ("tr)L-ìfg49---Postweld heat treatmenú tlme (hr.): N/A .'- Stnsle/il{ultt-eleotrode: Singls I\,Au8cruatron:bead:lJothStringer/Weave Multinle Other:{\*n n¡rrnans walâ wr¡ Slngle/IVÎulti-passr - ,lnrrnhill fill rrnnrc¡ ttn*Rnnt rrcs rrr Currenl ()therTtne/Polnrltv Volß Ann¡ ïrnyol Slzs fi¡r) lYelil Lavor Process Dlectrods or ffller mstnl DCBP 50 to 60l/8RootSMAW86010 80 lo 90E7018r/8 DCEPFillSMAW 1001o 11087018sß2DCEPSMAW r tl¡nqi flposimon WÍdfh/dln (lnJ flrlcl¡nsss fiü,)Ars¡ (ln^t)Lond flbsJ Ten¡lle $tr. (nd)Locntlon offnilurP I 0,7s7 0.560 0424 34,200 80,700 WoldM€tf,l 2 0.892 0,588 0A07 33.900 83,300 WoldMdal Tests FuIl Bend Tests tr Transvcrse Face and Root tr Side f Longihrdinal Face andRoot T Tests Siee Tost Tvne Re¡ult Tvno Re¡ult TYpo Reenlt Síde Acæcntablc Side Àcceptable Side A.cceþtnble Sidc Ac¿optable NoErcakPerae,nt Shcar Droo'lVeisht BrsakFt-lbs Laùeral Exrarçion (mils)Notch locntionSpecimen lVeld doposit ffiâlysis: . NCPWB FounQW-4ð3 PQRNn¡nl¡çr 06062 Company: A/Ëlfr Cor¡rurltteeChnirnnrr, Nntlonnl Ccrtlficd usê P uro ualif¡rd Reotangular T\rrnçd Bend Tosts t] Tlaruverse Face and Root E Side I longiídinal lìace andRoot Tests Size Tost eraturs Othor: SÍnoleStngle/tlultl-electroile : Plfltrågg, YteFYv Pe4s. --çrMY&- IaSlngle/Mulúl-pass: r¡rtent OthorÄmng Trnvol flpeed (rpm)Tv¡eiPolrrlts VoltsSlze ün) \I¡eId Lnvor Ploce¡¡ ßlocf¡ode or f,llor nrotnl 70 to 80 2to 6DCEP3ltz!oot SMAW E6010 100 to 125 ?to 6DCEP1/EFlilSMA1V86010 Sneclms¡r Thialrnc¡s (lu.)^Aron (hrÀtr)I¿nd (lbc.)Tsncllo Str. (p¡l)Locntlon of fnlluro I 0,730 0,585 0.427 32.p,65 75)560 Base MeÞl 2 0.765 0.584 0.447 34,000 75,100 BæeMeùal R.erult Tyue Rcsult TVþo Re*ult Side Aooeptabls Síds Àccoptable Sido Acceptable Stde AooeÞtabls No BreakDrop lVslshtBrcakPercont ShearLaiffiÉ,rpqnsiını"äı-Notoh loo¿tlon Ft-lbs Weld doposit Nationnl CerHfled Compnnyl NCPI¡rIB Form QIV-483 NilN Comnltfoo For ueo by NGPWB msnrl¡ers only (@NOPWB) FQRNrrrnDer 100815