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HomeMy WebLinkAboutOWTS Design Plans• Has 5-10 times more flow area than other brands, so lasts many times longer between clean- ings, increasing homeowner satisfaction • Installs in min- utes inside new or existing tanks; extendible tee handle for easy removal • Easy to clean by simply hosing off whenever the tank needs pumping • Removes about two-thirds of sus- pended solids, on average, extending drainfield life • Corrosion-proof construction, to ensure long life • Lifetime warranty Residential Biotube® Effluent Filters Applications Our patented* 4-in. (100-mm) Biotube Effluent Filters, Biotube Jr., Biotube Insert Filters, and Biotube Base Inlet Filters are ideal for residential septic tanks and have a lifetime warranty. They prevent large solids from leaving the tank, dramatically improving wastewater quality and extending the life of residential drainfields. Standard Features & Benefits • Alarm available, to signal the need for cleaning • Flow modulating discharge orifices available to limit flow rate leaving tank, mitigat- ing surges and increasing retention time • Custom and commercial sizes available Effluent from the relatively clear zone of the septic tank, between the scum and sludge layers, horizontally enters the Biotube Effluent Filter. Effluent then enters the annular space between the housing and the Biotubes, utilizing the Biotubes’ entire surface for filtering. Particles larger than the Biotube’s mesh are prevented from leaving the tank. Optional Features & Benefits Biotube Filtering Process 8-in. (200-mm) Base Inlet Filter 4-in. (100-mm) Insert Filter 4-in. (100-mm) Biotube Jr. (4-in. Biotube cartridge avail- able separately as Insert Filter) Orenco’s superior effluent filters resist clogging better than all other brands. Our stan- dard, full-sized 4-in. (100-mm) Biotube Effluent Filter provides maximum long-term protection in a complete package, with housing. Our 4-in. (100-mm) Biotube Jr., at half the size of our standard model, has more filtering capacity than the full-sized filters sold by other manufacturers. For tanks with existing outlet tees, the Biotube Insert Filter is ideal. And for low-profile tanks, there’s the Base Inlet Filter. * Covered by patent numbers 5,492,635 and 4,439,323 4-in. (100-mm) Biotube Effluent Filter APS-FT-1 Rev. 3.4 © 11/10 Orenco Systems®, Inc. To Order Call your nearest Orenco Systems®, Inc. distributor. For nearest distribu- tor, call Orenco at 800-348-9843 or go to www.orenco.com and click on “Distributor Locator.” Nomenclatures Riser wall Tank wall Filter housing Extendible PVC handle Stainless steel set screws Top seal plate Air vents Biotube® filter cartridge Solid base 4-in. Biotube Effluent Filter 4-in. Biotube Jr. 4-in. Biotube Filter (standard) 4-in. Biotube Jr. (includes cartridge and housing) Distributed By: 8-in. Biotube Filter (base inlet model) 4-in. Biotube Filter Insert (cartridge only) Junior series FT J0418 Biotube effluent filter series Filter diameter (inches) Cartridge height (inches) W = fits Type 3034 outlet tee S = fits Schedule 40 outlet tee Options: Blank = no options M = flow modulation plate installed A = float bracket attached Blank = 1/8" filtration P = 1/16" filtration Insert FT i0418 Biotube effluent filter series Filter diameter (inches) Cartridge height (inches) W = fits Type 3034 outlet tee S = fits Schedule 40 outlet tee - For customized options (e.g., NC indicates North Carolina regions) - Blank = 1/8" filtration P = 1/16" filtration FT 04 Biotube effluent filter series Filter diameter (inches) Housing height: 36" and 44" are standard Options: Blank = no options M = flow modulation plate installed A = float bracket attached Cartridge height: 28" and 36" are standard - Blank = 1/8" filtration P = 1/16" filtration W = fits Type 3034 outlet pipe S = fits Schedule 40 outlet pipe FT 2208 14 B Biotube effluent filter series Housing height: 22" standard Cartridge height: 14" standard Options: A = float bracket FS = 2" outlet orifice FSO = 2" outlet orifice and overflow plate* Base inlet model - Blank = 1/8" filtration P = 1/16" filtration Filter diameter (inches) 08 = 8" * Also available with coupling and sleeve as a “kit”: FT-OVERFLOWKIT Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-BPP-1 Rev. 1.2, © 08/14 Page 1 of 4 Biotube® ProPak Pump Package™ Technical Data SheetOrenco® 60-Hz Series Pump Packages General Orenco’s Biotube® ProPak™ is a complete, integrated pump package for filtering and pumping effluent from septic tanks. And its patented pump vault technology eliminates the need for separate dosing tanks. This document provides detailed information on the ProPak pump vault and filter, 4-in. (100-mm) 60-Hz turbine effluent pump, and control panel. For more information on other ProPak components, see the following Orenco technical documents: • Float Switch Assemblies (NSU-MF-MF-1) • Discharge Assemblies (NTD-HV-HV-1) • Splice Boxes (NTD-SB-SB-1) • External Splice Box (NTD-SB-SB-1) Applications The Biotube ProPak is designed to filter and pump effluent to either gravity or pressurized discharge points. It is intended for use in a septic tank (one- or two-compartment) and can also be used in a pump tank. The Biotube ProPak is designed to allow the effluent filter to be removed for cleaning without the need to remove the pump vault or pump, simpli- fying servicing. Complete packages are available for on-demand or timed dosing sys- tems with flow rates of 20, 30, and 50-gpm (1.3, 1.9, and 3.2 L/sec), as well as with 50 Hz and 60 Hz power supplies. Standard Models BPP20DD, BPP20DD-SX, BPP30TDA, BPP30TDD-SX, BBPP50TDA, BPP50TDD-SX Product Code Diagram Biotube® ProPak™ pump package components. 4-in. (100-mm) turbine effluent pump Pump motor Pump liquid end Pump vault Support pipe Discharge assembly Float collar Float stem Floats Float bracket Biotube® filter cartridge Vault inlet holes External splice box (Optional; internal splice box comes standard.) Riser lid (not included) Riser (not included) Control panel BPP Pump flow rate, nominal: 20 = 20 gpm (1.3 L/sec) 30 = 30 gpm (1.9 L/sec) 50 = 50 gpm (3.2 L/sec) Control panel application: DD = demand-dosing TDA = timed-dosing, analog timer TDD = timed dosing, digital timer, elapsed time meter & counters Standard options: Blank = 57-in. (1448-mm) vault height, internal splice box, standard discharge assembly 68 = 68-in. (1727-mm) vault height SX = external splice box CW = cold weather discharge assembly DB = drainback discharge assembly Q = cam lock MFV = non-mercury float - Biotube® ProPak™ pump vault Technical Data SheetOrenco® Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-BPP-1 Rev. 1.2, © 08/14 Page 2 of 4 ProPak™ Pump Vault Materials of Construction Vault body Polyethylene Support pipes PVC Dimensions, in. (mm) A - Overall vault height 57 (1448) or 68 (1727) B - Vault diameter 17.3 (439) C - Inlet hole height 19 (475) D - Inlet hole diameter (eight holes total) 2 (50) E - Vault top to support pipe bracket base 3 (76) F - Vault bottom to filter cartridge base 4 (102) ProPak™ pump vault (shown with Biotube filter and effluent pump) Biotube® Filter Cartridge Materials of Construction Filter tubes Polyethylene Cartridge end plates Polyurethane Handle assembly PVC Dimensions, in. (mm) A - Cartridge height 18 (457) B - Cartridge width 12 (305) Performance Biotube® mesh opening 0.125 in. (3 mm)* Total filter flow area 4.4 ft2 (0.4 m2) Total filter surface area 14.5 ft2 (1.35 m2) Maximum flow rate 140 gpm (8.8 L/sec) *0.062-in. (1.6-mm) filter mesh available Biotube® filter cartridge (shown with float switch assembly) AA D E B B C E Technical Data Sheet Orenco® Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-BPP-1 Rev. 1.2, © 08/14 Page 3 of 4 Pump Curves Pump curves, such as those shown here, can help you determine the best pump for your system. Pump curves show the relationship between flow (gpm or L/sec) and pressure (TDH), providing a graphical representation of a pump’s performance range. Pumps perform best at their nominal flow rate, measured in gpm or L/sec. 4-in. (100-mm) Turbine Effluent Pumps Orenco’s 4-in. (100 mm) Turbine Effluent Pumps are constructed of lightweight, corrosion-resistant stainless steel and engineered plastics; all are field-serviceable and repairable with common tools. All 60-Hz PF Series models are CSA certified to the U.S. and Canadian safety standards for effluent pumps, and meet UL requirements. Power cords for Orenco’s 4-in. (100-mm) turbine effluent pumps are Type SOOW 600-V motor cable (suitable for Class 1, Division 1 and 2 applications). Materials of Construction Discharge: Stainless steel or glass-filled polypropylene Discharge bearing: Engineered thermoplastic (PEEK) Diffusers: Glass-filled PPO Impellers: Acetal (20-, 30-gmp), Noryl (50-gpm) Intake screens: Polypropylene Suction connection: Stainless steel Drive shaft: 300 series stainless steel Coupling: Sintered 300 series stainless steel Shell: 300 series stainless steel Lubricant: Deionized water and propylene glycol Specifications Nom. flow, Length Weight Discharge Impellers gpm (L/sec) in. (mm) lb (kg) in., nominal 1 20 (1.3) 22.5 (572) 26 (11) 1.25 4 30 (1.9) 21.3 (541) 25 (11) 1.25 3 50 (3.2) 20.3 (516) 27 (12) 2.00 2 Performance Nom. flow, hp (kW) Design Rated Min liquid gpm (L/sec) flow amps cycles/day level, in. (mm) 2 20 (1.3) 0.5 (0.37) 12.3 300 18 (457) 30 (1.9) 0.5 (0.37) 11.8 300 20 (508) 50 (3.2) 0.5 (0.37) 12.1 300 24 (610) 1 Discharge is female NPT threaded, U.S. nominal size, to accommodate Orenco® discharge hose and valve assemblies. Consult your Orenco Distributor about fittings to connect discharge assemblies to metric-sized piping. 2 Minimum liquid level is for single pumps when installed in an Orenco Biotube® ProPak™ Pump Vault. 10 20 30 40 6050 70 0.63 1.26 1.89 2.52 3.793.15 4.42 140 120 100 80 60 40 20 Flow in gallons per minute (gpm) Flow in liters per second (L/sec)Total dynamic head (TDH) in feetTotal dynamic head (TDH) in metersPF 500511 43 37 30 24 18 12 6 PF 200511 PF 300511 Technical Data SheetOrenco® Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-BPP-1 Rev. 1.2, © 08/14 Page 4 of 4 AUTO OFF MAN NN1 Control Panel (Demand Dose) Orenco’s ProPak™ demand dose control panels are specifically engineered for the ProPak pump package and are ideal for applications such as demand dosing from a septic tank into a conventional gravity drainfield. Materials of Construction Enclosure UV-resistant fiberglass, UL Type 4X Hinges Stainless steel Dimensions, in. (mm) A - Height 11.5 (290) B - Width 9.5 (240) C - Depth 5.4 (135) Specifications Panel ratings 120 V, 3/4 hp (0.56 kW), 14 A, single phase, 60 Hz 1. Motor-start contactor 16 FLA, 1 hp (0.75 kW), 60 Hz; 2.5 million cycles at FLA (10 million at 50% of FLA) 2. Circuit 120 V, 10 A, OFF/ON switch, Single pole breakers 3. Toggle switch Single-pole, double-throw HOA switch, 20 A 4. Audio alarm 95 dB at 24 in. (600 mm), warble-tone sound, UL Type 4X 5. Audio alarm 120 V, automatic reset, DIN rail mount silence relay 6. Visual alarm 7/8-in. (22-mm) diameter red lens, “Push-to-silence,” 120 V LED, UL Type 4X Control Panel (Timed Dose) Orenco’s ProPak timed dose control panels are specifically engineered for the ProPak pump package and are ideal for applications such as timed dosing from a septic tank into a pressurized drainfield or mound. Analog or digital timers are available. Materials of Construction Enclosure UV-resistant fiberglass, UL Type 4X Hinges Stainless steel Dimensions, in. (mm) A - Height 11.5 (290) B - Width 9.5 (240) C - Depth 5.4 (135) Specifications Panel ratings 120 V, 3/4 hp (0.56 kW), 14 A, single phase, 60 Hz Dual-mode Programmable for timed- or demand-dosing (digital timed-dosing panels only) 1a. Analog timer 120 V, repeat cycle from 0.05 seconds to 30 (not shown) hours. Separate variable controls for OFF and ON time periods 1b. Digital timer 120-V programmable logic unit with built-in LCD (shown below) screen and programming keys. Provides control functions and timing for panel operation 2. Motor-start contactor 16 FLA, 1 hp (0.75 kW), 60 Hz; 2.5 million cycles at FLA (10 million at 50% of FLA) 3. Circuit breakers 120 V, 10 A, OFF/ON switch. Single pole 120 V 4. Toggle Switch Single-pole, double-throw HOA switch, 20 A 5. Audio alarm 95 dB at 24 in. (600 mm), warble-tone sound, UL Type 4X 6. Visual alarm 7/8-in. (22-mm) diameter red lens, “Push-to-silence”, 120 V LED, UL Type 4X Control panel, demand-dose Control panel, timed-dose (digital timer model shown) 1b 2 3 4 56 1 2 3 4 5 6 Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PU-PF-1 Rev. 2.2, © 09/14 Page 1 of 6 PF Series 4-inch (100-mm) Submersible Effluent Pumps Technical Data SheetOrenco® Applications Our 4-inch (100-mm) Submersible Effluent Pumps are designed to transport screened effluent (with low TSS counts) from septic tanks or separate dosing tanks. All our pumps are constructed of lightweight, corrosion-resistant stainless steel and engineered plastics; all are field- serviceable and repairable with common tools; and all 60-Hz PF Series models are CSA certified to the U.S. and Canadian safety standards for effluent pumps, meeting UL requirements. Orenco’s Effluent Pumps are used in a variety of applications, including pressurized drainfields, packed bed filters, mounds, aerobic units, effluent irrigation, effluent sewers, wetlands, lagoons, and more. These pumps are designed to be used with a Biotube® pump vault or after a secondary treatment system. Features/Specifications To specify this pump for your installation, require the following: • Minimum 24-hour run-dry capability with no deterioration in pump life or performance* • Patented 1⁄8-inch (3-mm) bypass orifice to ensure flow recirculation for motor cooling and to prevent air bind • Liquid end repair kits available for better long-term cost of ownership • TRI-SEAL™ floating impeller design on 10, 15, 20, and 30 gpm (0.6, 1.0, 1.3, and 1.9 L/sec) models; floating stack design on 50 and 75 gpm (3.2 and 4.7 L/sec) models • Franklin Electric Super Stainless motor, rated for continuous use and frequent cycling • Type SOOW 600-V motor cable • Five-year warranty on pump or retrofit liquid end from date of manu- facture against defects in materials or workmanship * Not applicable for 5-hp (3.73 kW) models Standard Models See specifications chart, pages 2-3, for a list of standard pumps. For a complete list of available pumps, call Orenco. Product Code Diagram PF - Nominal flow, gpm (L/sec): 10 = 10 (0.6) 15 = 15 (1.0) 20 = 20 (1.3) 30 = 30 (1.9) 50 = 50 (3.2) 75 = 75 (4.7) Pump, PF Series Frequency: 1 = single-phase 60 Hz 3 = three-phase 60 Hz 5 = single-phase 50 Hz Voltage, nameplate: 1 = 115* 200 = 200 2 = 230† 4 = 460 Horsepower (kW): 03 = 1⁄3 hp (0.25) 05 = ½ hp (0.37) 07 = ¾ hp (0.56) 10 = 1 hp (0.75) 15 = 1-½ hp (1.11) 20 = 2 hp (1.50) 30 = 3 hp (2.24) 50 = 5 hp (3.73) Cord length, ft (m):‡ Blank = 10 (3) 20 = 20 (6) 30 = 30 (9) 50 = 50 (15) * ½-hp (0.37kW) only †220 volts for 50 Hz pumps ‡Note: 20-foot cords are available only for single-phase pumps through 1-½ hp Franklin Super Stainless Motor Franklin Liquid End Discharge Connection Bypass Orifice Suction Connection LR80980 LR2053896 Powered by Technical Data SheetOrenco® Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PU-PF-1 Rev. 2.2, © 09/14 Page 2 of 6 Specifications, 60 Hz Pump Model PF100511 10 (0.6) 0.50 (0.37) 1 115 120 12.7 12.7 6 1 ¼ in. GFP 23.0 (660) 16 (406) 26 (12) 300 PF100512 10 (0.6) 0.50 (0.37) 1 230 240 6.3 6.3 6 1 ¼ in. GFP 23.0 (660) 16 (406) 26 (12) 300 PF10053200 10 (0.6) 0.50 (0.37) 3 200 208 3.8 3.8 6 1 ¼ in. GFP 23.0 (660) 16 (406) 26 (12) 300 PF100712 4, 5 10 (0.6) 0.75 (0.56) 1 230 240 8.3 8.3 8 1 ¼ in. GFP 25.9 (658) 17 (432) 30 (14) 300 PF10073200 4, 5 10 (0.6) 0.75 (0.56) 3 200 208 5.1 5.2 8 1 ¼ in. GFP 25.4 (645) 17 (432) 31 (14) 300 PF101012 5, 6 10 (0.6) 1.00 (0.75) 1 230 240 9.6 9.6 9 1 ¼ in. GFP 27.9 (709) 18 (457) 33 (15) 100 PF10103200 5, 6 10 (0.6) 1.00 (0.75) 3 200 208 5.5 5.5 9 1 ¼ in. GFP 27.3 (693) 18 (457) 37 (17) 300 PF102012 5, 6, 7, 8 10 (0.6) 2.00 (1.49) 1 230 240 12.1 12.1 18 1 ¼ in. SS 39.5 (1003) 22 (559) 48 (22) 100 PF102032 5, 6, 8 10 (0.6) 2.00 (1.49) 3 230 240 7.5 7.6 18 1 ¼ in. SS 37.9 (963) 20 (508) 44 (20) 300 PF10203200 5, 6, 8 10 (0.6) 2.00 (1.49) 3 200 208 8.7 8.7 18 1 ¼ in. SS 37.9 (963) 20 (508) 44 (20) 300 PF150311 15 (1.0) 0.33 (0.25) 1 115 120 8.7 8.8 3 1 ¼ in. GFP 19.5 (495) 15 (380) 23 (10) 300 PF150312 15 (1.0) 0.33 (0.25) 1 230 240 4.4 4.5 3 1 ¼ in. GFP 19.5 (495) 15 (380) 23 (10) 300 PF200511 20 (1.3) 0.50 (0.37) 1 115 120 12.3 12.5 4 1 ¼ in. GFP 22.3 (566) 18 (457) 25 (11) 300 PF200512 20 (1.3) 0.50 (0.37) 1 230 240 6.4 6.5 4 1 ¼ in. GFP 22.5 (572) 18 (457) 26 (12) 300 PF20053200 20 (1.3) 0.50 (0.37) 3 200 208 3.7 3.8 4 1 ¼ in. GFP 22.3 (566) 18 (457) 26 (12) 300 PF201012 4, 5 20 (1.3) 1.00 (0.75) 1 230 240 10.5 10.5 7 1 ¼ in. GFP 28.4 (721) 20 (508) 33 (15) 100 PF20103200 4, 5 20 (1.3) 1.00 (0.75) 3 200 208 5.8 5.9 7 1 ¼ in. GFP 27.8 (706) 20 (508) 33 (15) 300 PF201512 4, 5 20 (1.3) 1.50 (1.11) 1 230 240 12.4 12.6 9 1 ¼ in. GFP 34.0 (864) 24 (610) 41 (19) 100 PF20153200 4, 5 20 (1.3) 1.50 (1.11) 3 200 208 7.1 7.2 9 1 ¼ in. GFP 30.7 (780) 20 (508) 35 (16) 300 PF300511 30 (1.9) 0.50 (0.37) 1 115 120 11.8 11.8 3 1 ¼ in. GFP 21.3 (541) 20 (508) 28 (13) 300 PF300512 30 (1.9) 0.50 (0.37) 1 230 240 6.2 6.2 3 1 ¼ in. GFP 21.3 (541) 20 (508) 25 (11) 300 PF30053200 30 (1.9) 0.50 (0.37) 3 200 208 3.6 3.6 3 1 ¼ in. GFP 21.3 (541) 20 (508) 25 (11) 300 PF300712 30 (1.9) 0.75 (0.56) 1 230 240 8.5 8.5 5 1 ¼ in. GFP 24.8 (630) 21 (533) 29 (13) 300 PF30073200 30 (1.9) 0.75 (0.56) 3 200 208 4.9 4.9 5 1 ¼ in. GFP 24.6 (625) 21 (533) 30 (14) 300 PF301012 4 30 (1.9) 1.00 (0.75) 1 230 240 10.4 10.4 6 1 ¼ in. GFP 27.0 (686) 22 (559) 32 (15) 100 PF30103200 4 30 (1.9) 1.00 (0.75) 3 200 208 5.8 5.8 6 1 ¼ in. GFP 26.4 (671) 22 (559) 33 (15) 300 PF301512 4, 5 30 (1.9) 1.50 (1.11) 1 230 240 12.6 12.6 8 1 ¼ in. GFP 32.8 (833) 24 (610) 40 (18) 100 PF30153200 4, 5 30 (1.9) 1.50 (1.11) 3 200 208 6.9 6.9 8 1 ¼ in. GFP 29.8 (757) 22 (559) 34 (15) 300 PF301534 4, 5 30 (1.9) 1.50 (1.11) 3 460 480 2.8 2.8 8 1 ¼ in. GFP 29.5 (685) 22 (559) 34 (15) 300 PF302012 5, 6, 7 30 (1.9) 2.00 (1.49) 1 230 240 11.0 11.0 10 1 ¼ in. SS 35.5 (902) 26 (660) 44 (20) 100 PF30203200 5, 6 30 (1.9) 2.00 (1.49) 3 200 208 9.3 9.3 10 1 ¼ in. SS 34.0 (864) 24 (610) 41 (19) 300 PF303012 5, 6, 7, 8 30 (1.9) 3.00 (2.23) 1 230 240 16.8 16.8 14 1 ¼ in. SS 44.5 (1130) 33 (838) 54 (24) 100 PF303032 5, 6, 8 30 (1.9) 3.00 (2.23) 3 230 240 10.0 10.1 14 1 ¼ in. SS 44.3 (1125) 27 (686) 52 (24) 300 PF305012 5, 6, 7, 8 30 (1.9) 5.00 (3.73) 1 230 240 25.6 25.8 23 1 ¼ in. SS 66.5 (1689) 53 (1346) 82 (37) 100 PF305032 5, 6, 8 30 (1.9) 5.00 (3.73) 3 230 240 16.6 16.6 23 1 ¼ in. SS 60.8 (1544) 48 (1219) 66 (30) 300 PF30503200 5, 6, 8 30 (1.9) 5.00 (3.73) 3 200 208 18.7 18.7 23 1 ¼ in. SS 60.8 (1544) 48 (1219) 66 (30) 300 PF500511 50 (3.2) 0.50 (0.37) 1 115 120 12.1 12.1 2 2 in. SS 20.3 (516) 24 (610) 27 (12) 300 PF500512 50 (3.2) 0.50 (0.37) 1 230 240 6.2 6.2 2 2 in. SS 20.3 (516) 24 (610) 27 (12) 300 PF500532 50 (3.2) 0.50 (0.37) 3 230 240 3.0 3.0 2 2 in. SS 20.3 (516) 24 (610) 28 (13) 300 PF50053200 50 (3.2) 0.50 (0.37) 3 200 208 3.7 3.7 2 2 in. SS 20.3 (516) 24 (610) 28 (13) 300 PF500534 50 (3.2) 0.50 (0.37) 3 460 480 1.5 1.5 2 2 in. SS 20.3 (516) 24 (610) 28 (13) 300 PF500712 50 (3.2) 0.75 (0.56) 1 230 240 8.5 8.5 3 2 in. SS 23.7 (602) 25 (635) 31 (14) 300 PF500732 50 (3.2) 0.75 (0.56) 3 230 240 3.9 3.9 3 2 in. SS 23.7 (602) 25 (635) 32 (15) 300 PF50073200 50 (3.2) 0.75 (0.56) 3 200 208 4.9 4.9 3 2 in. SS 23.1 (587) 26 (660) 32 (15) 300Design gpm (L/sec)Horsepower (kW)PhaseNameplate voltageActual voltageDesign flow ampsMax ampsImpellersDischarge size and material 1Length, in. (mm)Min. liquid level, 2 in. (mm)Weight, 3 lb (kg)Rated cycles/day Technical Data Sheet Orenco® Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PU-PF-1 Rev. 2.2, © 09/14 Page 3 of 6 Specifications, 60 Hz (continued) Pump Model PF500734 50 (3.2) 0.75 (0.56) 3 460 480 1.8 1.8 3 2 in. SS 34.8 (884) 25 (635) 31 (14) 300 PF501012 50 (3.2) 1.00 (0.75) 1 230 240 10.1 10.1 4 2 in. SS 27.0 (686) 26 (660) 35 (16) 100 PF50103200 50 (3.2) 1.00 (0.75) 3 200 208 5.7 5.7 4 2 in. SS 26.4 (671) 26 (660) 39 (18) 300 PF501034 50 (3.2) 1.00 (0.75) 3 460 480 2.2 2.2 4 2 in. SS 26.4 (671) 26 (660) 39 (18) 300 PF5015124 50 (3.2) 1.50 (1.11) 1 230 240 12.5 12.6 5 2 in. SS 32.5 (826) 30 (762) 41 (19) 100 PF501532004 50 (3.2) 1.50 (1.11) 3 200 208 7.0 7.0 5 2 in. SS 29.3 (744) 26 (660) 35 (16) 300 PF503012 4, 5, 7, 8 50 (3.2) 3.00 (2.23) 1 230 240 17.7 17.7 8 2 in. SS 43.0 (1092) 37 (940) 55 (25) 100 PF50303200 4, 5, 8 50 (3.2) 3.00 (2.23) 3 200 208 13.1 13.1 8 2 in. SS 43.4 (1102) 30 (762) 55 (25) 300 PF503034 4, 5, 8 50 (3.2) 3.00 (2.23) 3 460 480 5.3 5.3 8 2 in. SS 40.0 (1016) 31 (787) 55 (25) 300 PF505012 5,6,7,8 50 (3.2) 5.00 (3.73) 1 230 240 26.2 26.4 13 2 in. SS 65.4 (1661) 55 (1397) 64 (29) 300 PF505032 5,6,7,8 50 (3.2) 5.00 (3.73) 3 230 240 16.5 16.5 13 2 in. SS 59.3 (1506) 49 (1245) 64 (29) 300 PF751012 75 (4.7) 1.00 (0.75) 1 230 240 9.9 10.0 3 2 in. SS 27.0 (686) 27 (686) 34 (15) 100 PF751512 75 (4.7) 1.50 (1.11) 1 230 240 12.1 12.3 4 2 in. SS 33.4 (848) 30 (762) 44 (20) 100 Specifications, 50 Hz Pump Model PF100552 10 (0.6) 0.50 (0.37) 1 220 230 3.9 4.1 6 1 ¼ in. GFP 23.0 (584) 17 (432) 26 (12) 300 PF100752 4, 5 10 (0.6) 0.75 (0.56) 1 220 230 6.2 6.2 9 1 ¼ in. GFP 26.8 (658) 17 (432) 30 (14) 300 PF101552 5, 6 10 (0.6) 1.50 (1.11) 1 220 230 10.5 11.4 18 1 ¼ in. SS 39.5 (1003) 22 (559) 46 (21) 300 PF300552 30 (1.9) 0.50 (0.37) 1 220 230 4.1 4.1 4 1 ¼ in. GFP 22.5 (572) 19 (483) 26 (12) 300 PF300752 30 (1.9) 0.75 (0.56) 1 220 230 6.1 6.1 5 1 ¼ in. GFP 24.8 (630) 19 (483) 29 (13) 300 PF301052 30 (1.9) 1.00 (0.75) 1 220 230 7.4 7.4 7 1 ¼ in. GFP 28.4 (721) 20 (508) 32 (15) 100 PF301552 4, 5 30 (1.9) 1.50 (1.11) 1 220 230 9.3 9.3 8 1 ¼ in. GFP 35.4 (899) 24 (610) 40 (18) 100 PF500552 50 (3.2) 0.50 (0.37) 1 220 230 4.0 4.0 2 2 in. SS 20.3 (516) 25 (635) 29 (13) 300 PF500752 50 (3.2) 0.75 (0.56) 1 220 230 6.3 6.4 3 2 in. SS 23.7 (602) 25 (635) 31 (14) 300 PF501052 50 (3.2) 1.00 (0.75) 1 220 230 7.3 7.4 4 2 in. SS 27.0 (686) 26 (660) 35 (16) 100 PF501552 50 (3.2) 1.50 (1.11) 1 220 230 9.1 9.1 5 2 in. SS 32.5 (826) 30 (762) 42 (19) 100 PF751052 75 (3.2) 1.00 (0.75) 1 220 230 7.3 7.3 4 2 in. SS 30.0 (762) 27 (686) 34 (15) 100 1 GFP = glass-filled polypropylene; SS = stainless steel. The 1 ¼-in. NPT GFP discharge is 2 7⁄8 in. octagonal across flats; the 1 ¼-in. NPT SS discharge is 2 1⁄8 in. octagonal across flats; and the 2-in. NPT SS discharge is 2 7⁄8 in. hexagonal across flats. Discharge is female NPT threaded, U.S. nominal size, to accommodate Orenco® discharge hose and valve assemblies. Consult your Orenco Distributor about fittings to connect hose and valve assemblies to metric-sized piping. 2 Minimum liquid level is for single pumps when installed in an Orenco Biotube® Pump Vault or Universal Flow Inducer. In other applications, minimum liquid level should be top of pump. Consult Orenco for more information. 3 Weight includes carton and 10-ft (3-m) cord. 4 High-pressure discharge assembly required. 5 Do not use cam-lock option (Q) on discharge assembly. 6 Custom discharge assembly required for these pumps. Contact Orenco. 7 Capacitor pack (sold separately or installed in a custom control panel) required for this pump. Contact Orenco. 8 Torque locks are available for all pumps, and are supplied with 3-hp and 5-hp pumps. Design gpm (L/sec)Horsepower (kW)PhaseNameplate voltageActual voltageDesign flow ampsMax ampsImpellersDischarge size and material 1Length, in. (mm)Min. liquid level, 2 in. (mm)Weight, 3 lb (kg)Rated cycles/day Technical Data SheetOrenco® Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PU-PF-1 Rev. 2.2, © 09/14 Page 4 of 6 Materials of Construction Discharge Glass-filled polypropylene or stainless steel Discharge bearing Engineered thermoplastic (PEEK) Diffusers Glass-filled PPO (Noryl GFN3) Impellers Celcon® acetal copolymer on 10-, 20, and 30-gpm models; 50-gpm impellers are Noryl GFN3 Intake screen Polypropylene Suction connection Stainless steel Drive shaft 7/16 inch hexagonal stainless steel, 300 series Coupling Sintered stainless steel, 300 series Shell Stainless steel, 300 series Motor Franklin motor exterior constructed of stainless steel. Motor filled with deionized water and propylene glycol for constant lubrication. Hermetically sealed motor housing ensures moisture-free windings. All thrust absorbed by Kingsbury-type thrust bearing. Rated for continuous duty. Single- phase motors and 200 and 230 V 3-phase motors equipped with surge arrestors for added security. Single-phase motors through 1.5 hp (1.11 kW) have built-in thermal overload protection, which trips at 203-221˚ F (95-105˚ C). Using a Pump Curve A pump curve helps you determine the best pump for your system. Pump curves show the relationship between flow (gpm or L/sec) and pressure (total dynamic head, or TDH), providing a graphical representation of a pump’s optimal performance range. Pumps perform best at their nominal flow rate — the value, measured in gpm, expressed by the first two numerals in an Orenco pump nomenclature. The graphs in this section show optimal pump operation ranges with a solid line. Flow flow rates outside of these ranges are shown with a dashed line. For the most accurate pump specification, use Orenco’s PumpSelect™ software. Pump Curves, 60 Hz Models Total dynamic head (TDH) in feetFlow in gallons per minute (gpm) 24 81012141660 800 700 600 500 400 300 200 100 PF1005-FC w/ ¼" flow controller PF10 Series, 60 Hz, 0.5 - 2.0 hp PF1007 PF1010 PF1020 PF1005 Total dynamic head (TDH) in feetFlow in gallons per minute (gpm) 36 12 15 18 21 2490 160 140 120 100 80 60 40 20 0 PF1503 PF15 Series, 60 Hz, 0.3 hp Technical Data Sheet Orenco® Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PU-PF-1 Rev. 2.2, © 09/14 Page 5 of 6Total dynamic head (TDH) in feetFlow in gallons per minute (gpm) 5102025303540150 400 350 300 250 200 150 100 50 0 PF2005 PF2010 PF2015 PF20 Series, 60 Hz, 0.5 - 1.5 hp Total dynamic head (TDH) in feetFlow in gallons per minute (gpm) 510202530354045150 800 900 700 600 500 400 300 200 100 0 PF3005 PF3007 PF3010 PF3015 PF3020 PF3030 PF3050 PF30 Series, 60 Hz, 0.5 - 5.0 hp Total dynamic head (TDH) in feetFlow in gallons per minute (gpm) 450 400 350 300 250 200 150 100 50 0 10 02040506070809030 PF5050 PF5030 PF5015 PF5010 PF5007 PF5005 PF50 Series, 60 Hz, 0.5 - 5.0 hp Total dynamic head (TDH) in feetFlow in gallons per minute (gpm) 10 20 40 50 60 70 80 90 100300 80 90 100 70 60 50 40 30 20 10 0 PF75 Series, 60 Hz, 1.0 - 1.5 hpPF7515 PF7510 60 Hz Models (continued) Technical Data SheetOrenco® Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-PU-PF-1 Rev. 2.2, © 09/14 Page 6 of 6Total dynamic head (TDH) in metersTotal dynamic head (TDH) in feet, nominalFlow in liters per second (L/sec) Flow in gallons per minute (gpm), nominal 0.90.80.70.60.50.40.30.20.10 13119.57.96.34.83.21.6 120 100 80 60 40 20 0 160 180 140 394 328 262 197 131 66 525 459 PF100552 PF100752 PF101552 PF1005-FC w/ 6mm flow controller PF10 Series, 50 Hz, 0.37 - 1.11 kW Total dynamic head (TDH) in metersTotal dynamic head (TDH) in feet, nominalFlow in liters per second (L/sec) Flow in gallons per minute (gpm), nominal 0.8 1.2 1.6 2.0 2.40.40 13 19 25 326.3 60 80 100 120 40 20 0 197 262 328 131 66 PF301552 PF301052 PF300752 PF300552 PF30 Series, 50 Hz, 0.37 - 1.11 kW Total dynamic head (TDH) in metersTotal dynamic head (TDH) in feet, nominalFlow in liters per second (L/sec) Flow in gallons per minute (gpm), nominal 0.5 1.0 2.0 2.5 3.0 3.5 4.0 4.51.50 7.9 16 32 40 48 56 6324 40 45 35 30 25 20 15 10 5 0 131 115 98 82 66 49 33 16 PF501552 PF501052 PF500752 PF500552 PF50 Series, 50 Hz, 0.37 - 1.11 kW Total dynamic head (TDH) in metersTotal dynamic head (TDH) in feet, nominalFlow in liters per second (L/sec) Flow in gallons per minute (gpm), nominal 0.6 1.2 2.4 3.0 3.6 4.2 5.44.8 6.01.80 10 19 4838 57 67 76 8629 27 30 24 21 18 15 12 9 6 3 0 89 79 69 59 49 39 30 20 PF751052 PF75 Series, 50 Hz, 0.75 kW Pump Curves, 50 Hz Models Introduction Orenco’s automatic distributing valve assemblies, pressurized with small high-head effluent pumps, are useful for distributing effluent to multiple zones. These zones can be segments of sand filter manifolds, drainfields, or other effluent distribution systems. Distributing valve assemblies can substantially simplify the design and installation of a distribution sys- tem and reduce installation costs. This is particularly true where a distributing valve assem- bly is used instead of multiple pumps and/or electrically operated valves. Additionally, a reduction in long term operation and maintenance costs is realized due to a reduced size and/or number of pumps. More even distribution can be achieved on sloping sites by zoning laterals at equal elevations. This eliminates drainback to lower lines and the unequal distrib- ution of effluent that occurs at the beginning of a cycle. Valve Operation The valve itself has only a few moving parts, requires no electricity, and alternates automati- cally each cycle. Refer to Figure 1 for the following valve operation description. The flow of the incoming effluent forces the rubber flap disk 1 to seat against the valve bottom 2. The opening 3 in the rubber flap disk aligns with an opening in the valve bottom to allow flow to only one valve outlet. The stem 4 houses a stainless steel spring which pushes the rubber flap disk away from the valve bottom after the flow of effluent stops. The stem acts as a cam follower and rotates the rubber flap disk as the stem is raised and lowered through the cam 5. The force from the flow of effluent pushes the stem down through the cam and the stainless steel spring pushes the stem back up through the cam when the flow of effluent stops. Each linear motion of the stem allows the rubber flap disk to rotate half the distance necessary to reach the next outlet. When there is no flow, the rubber flap disk is in the “up” position and is not seated against the valve bottom. 5 4 3 2 1 Inlet Outlets Figure 1: 6000 Series Valve Orenco Automatic Distributing Valve Assemblies NTP-VA-1 Rev. 1.2, © 11/03 Orenco Systems®, Inc. Page 1 of 6 For Wastewater Effluent Systems This article may describe design criteria that was in effect at the time the article was written. FOR CURRENT DESIGN CRITERIA, call Orenco Systems, Inc. at 1-800-348-9843. The Distributing Valve Assembly The Orenco Automatic Distributing Valve Assembly combines the distributing valve itself and sever- al other components to give a complete preassembled unit that is easy to install, monitor, and main- tain. Figure 2 shows a complete assembly. Because distributing valves with several outlets can be difficult to line up and glue together in the field, the discharge lines in the assemblies are glued in place at Orenco. The unions (1) allow removal and maintenance of the valve. The clear PVC pipe sections (2) give a visual check of which discharge line is being pressurized. The inlet ball valve (3) allows a quick, simple method to test for proper valve cycling. The ball valve also stops the flow of effluent in case the pump is activated unexpectedly during maintenance or inspection. Check valves may be necessary on the discharge lines. Use of check valves is discussed in the valve positioning section. Valve Assembly Hydraulics Liquid flowing through the valve assembly must pass through fairly small openings and make several changes in direction. Because of this, headlosses through the valve assembly are fairly high. Table 1 gives the headloss equations for several different assemblies and Figure 3 shows the graphical repre- sentations of these equations. Orenco recommends that high-head turbine pumps be used to pressur- ize the valve assemblies to ensure enough head is available for proper system operation. High-head turbine pumps are also recommended because the use of a distributing valve usually requires more frequent pump cycling. The high-head turbine pumps are designed for high cycling systems and will outlast conventional effluent pumps by a factor of 10 or more in a high cycling mode. Furthermore, the high-head turbine pump intake is 12 inches or more above the bottom of the pump and tends to prevent any settled solids from being pumped into the distribution valve and obstructing its opera- tion. A minimum flow rate through the distributing valve is required to ensure proper seating of the rubber flap disk. Minimum flow rates for the various models are given in Table 1. Figure 2: Orenco Distributing Valve Assembly (6000 Series Valve) NTP-VA-1 Rev. 1.2, © 11/03 Orenco Systems®, Inc. Page 2 of 6 Table 1. Automatic Distributing Valve Assembly Headloss Equations Model Series Equation Operating Range (gpm) V4400A HL = 0.085 x Q1.45 10 - 40 V4600A HL = 0.085 x Q1.58 10 - 25 V6400A HL = 0.0045 x Q2 + 3.5 x (1 - e-0.06Q) 15 - 70 V6600A HL = 0.0049 x Q2 + 5.5 x (1 - e-0.1Q) 15 - 70 NTP-VA-1 Rev. 1.2, © 11/03 Orenco Systems®, Inc. Page 3 of 6 0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 Flow (gpm)Head Loss Through Assembly (ft.)V4600A V4400A V6600A V6400A The Pumping System Although the distributing valve was designed for the irrigation industry, it has started to gain fairly wide acceptance in the effluent pumping industry. However, because of the mechanical movements of the valve, it is necessary to take steps to prevent solids from reaching the distributing valve that may impede the operation of the valve. Orenco Biotube®Pump Vaults — when properly sized and installed — provide the necessary protection to prevent valve malfunction. The Biotube®pump vault accepts effluent only from the clear zone between a tank’s scum and sludge layers and then filters this effluent through a very large surface area screen cartridge. Without this protection in effluent systems, the valve has very little chance of reliable long-term operation. Figure 3: Automatic distributing valve assembly headloss curves Valve Positioning The physical position of the valve in relation to the pump and the discharge point is very important for proper valve operation. The most reliable operation occurs when the valve is placed at the high point in the system and as close to the pump as possible. The transport line between the pump and valve should be kept full if possible. If the line is empty at the beginning of each cycle, pockets of air during filling can cause random rotation of the valve. The valve is particularly vulnerable to this erratic rotation with empty lines that are long and not laid at a constant grade. An ideal valve loca- tion is shown in Figure 4. If the final discharge point is more than about 2 feet above the valve and the system does not drain back into the dosing tank, check valves should be installed on the lines immediately following the valve and a pressure release hole or line should be installed just prior to the valve. This pressure release hole or line can go into a return line to the dosing tank or to a “minidrainfield” near the valve. In order for the valve to rotate reliably, no more than about 2 feet of head should remain against the valve to allow the rubber flap disk to return to its up position. In many cases, it may take from one minute to several minutes for the pressure in the valve to be lowered enough for proper rotation to occur. Special care should be taken when installing systems controlled by programmable timers to ensure cycling does not occur too rapidly. Figure 5 illustrates a valve assembly using check valves. Pumping downhill to the valve should be avoided unless the transport line is very short and the ele- vation between the discharge line out of the tank and the valve is less than about 2 feet. If the valve is located many feet below the dosing tank, random cycling may occur while the transport line drains through the valve at the end of the cycle. A pressure sustaining valve located just before the distrib- uting valve may overcome this problem in some instances. Dosing Tank Discharge Laterals Distributing Valve Assembly Transport Line Figure 4: Ideal valve location NTP-VA-1 Rev. 1.2, © 11/03 Orenco Systems®, Inc. Page 4 of 6 System Startup Refer to the Hydrotek Valve booklet that is provided with the distributing valve assembly for the sequencing of the valve outlets. The transport line should always be flushed with clean water before installing the valve. Any sand, gravel, or other foreign objects that may have been in the pipe during installation can easily become lodged in the distributing valve, causing malfunction. With the pump running, alternately close and open the ball valve on the distributing valve assembly to check proper rotation of the valve. (Note: If check valves are used on the lines after the distribut- ing valve, the pump may need to be turned on and off to allow the pressure to be released from the valve.) If visual operation of which zone is operating is not possible, watch the clear pipe on each line for indication of which zone is operating. Maintenance Annually check for proper operation by following procedures listed in the Hydrotek Valve booklet and system startup procedures listed above. Troubleshooting 1. PROBLEM: Valve does not change or cycle to next zone or outlet CAUSE: The stem and disk assembly is not rotating when water flow is turned off and then back on. SOLUTION 1: Ensure that there is no debris inside the cam. Clean and carefully reinstall the cam. SOLUTION 2: If fewer than the maximum number of outlets are being used, check the installation of the cam. Ensure that the stem and disk assembly is not being held down by an improperly installed cam. Refer to the cam replacement instructions. h Check Valves if h>2'-0" Distributing Valve Assembly Transport Line Dosing Tank Pressure Release Line if h>2'-0" Discharge Laterals Figure 5: Valve assembly below final discharge point NTP-VA-1 Rev. 1.2, © 11/03 Orenco Systems®, Inc. Page 5 of 6 SOLUTION 3: Remove the valve top and check for proper movement of stem and disk assembly. Check for and remove any debris or foreign objects that may jam or retard the movement of the disk. SOLUTION 4: Check for freedom of movement of stem and disk assembly up and down over the center pin in bottom of valve. Scale deposits may build up on the pin and hold stem and disk assembly down. Clean pin and again check for freedom of movement. SOLUTION 5: Be sure that all operating outlets are not capped and that the flow to operating zones is not restricted in any manner. This would cause pressure to build up in the valve and lock the stem and disk assembly in the down position. SOLUTION 6: The backflow of water from uphill lines may be preventing the valve from cycling properly. This can happen when the valve is placed too far below an elevated line. If the valve cannot be placed close to the high point of the system, a check valve should be installed near the valve in the outlet line that runs uphill from the valve and a drain line installed just prior to the valve to relieve the pressure. 2. PROBLEM: Water comes out of all the valve outlets CAUSE: Stem and disk assembly not seating properly on valve outlet. SOLUTION 1: Check for sufficient water flow. A minimum flow rate is required to properly seat the disk as shown in Table 1. SOLUTION 2: Remove the valve top and check the inside walls to ensure that nothing is interfering with the up and down movement of the stem and disk assembly inside the valve. SOLUTION 3: Make sure that the operating outlets are not capped and that the flow to the operat- ing zones are not restricted in any manner. 3. PROBLEM: Valve skips outlets or zones CAUSE: Pumping into an empty transport line — especially downhill — may cause the valve to skip outlets from pockets of air allowing the rubber flap disk to raise during a cycle. SOLUTION 1: Keep the transport line full. SOLUTION 2: If the line must remain empty between cycles, use a larger diameter transport line laid at a constant grade to prevent air pockets from forming. CAUSE: The stem and disk assembly is being advanced past the desired outlet. SOLUTION 1: Ensure that the correct cam for the desired number of zones is installed and that the outlet lines are installed to the correct outlet ports of the valve as indicated by the zone numbers on the top of the cam. NTP-VA-1 Rev. 1.2, © 11/03 Orenco Systems®, Inc. Page 6 of 6 Distributing Valves General Orenco’s Automatic Distributing Valve Assemblies are mechanically operated and sequentially redirect the pump’s flow to multiple zones or cells in a distribution field. Valve actuation is accomplished by a combination of pressure and flow. Automatic Distributing Valve Assemblies allow the use of smaller horsepower pumps on large sand filters and drainfields. For example, a large community drainfield requiring 300 gpm can use a six-line Valve Assembly to reduce the pump flow rate requirement to only 50 gpm. Orenco only warrants Automatic Distributing Valves when used in conjunction with High-Head Effluent Pumps with Biotube®Pump Vaults to provide pressure and flow requirements, and to prevent debris from fouling valve operation. An inlet ball valve and a section of clear pipe and union for each outlet are provided for a complete assembly that is easy to maintain and monitor. Ideal valve location is at the high point in the system. Refer to Automatic Distributing Valve Assemblies (NTP-VA-1) for more information. Standard Models V4402A, V4403A, V4404A, V4605A, V4606A, V6402A, V6403A, V6404A, V6605A, V6606A. Nomenclature Submittal Data Sheet Side View ball valve elbow Top View coupling clear pipe distributing valve union Bottom View elbows Specifications Materials of Construction All Fittings: Sch. 40 PVC per ASTMspecification Unions: Sch. 80 PVCper ASTMspecification Ball Valve: Sch. 40 PVCper ASTMspecification Clear Pipe: Sch. 40 PVCper ASTMspecification V4XXX Distributing Valves: High-strength noncorrosive ABSpolymer and stainless steel V6XXX Distributing Valves: High-strength noncorrosive ABSpolymer, stainless steel, and die cast metal NSU-SF-VA-1 Rev. 3.0, © 4/03 Page 1 of 2 Applications Automatic Distributing Valve Assemblies are used to pressurize multiple zone distribution systems including textile filters, sand filters and drainfields. V Indicates assembly Model series: 44 = 4400 series (2-4 outlets) 46 = 4600 series (5-6 outlets) 64 = 6400 series (2-4 outlets) 66 = 6600 series (5-6 outlets) Distributing valve Number of active outlets A Distributing Valves (continued) Flow (gpm)Head Loss Through Assembly (ft.)0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 0 5 10 15 20 25 30 35 V4400A V6600A V6400A V4600A NSU-SF-VA-1 Rev. 3.0, © 4/03 Page 2 of 2 Model Inlet Size (in.) Outlets Size (in.) Flow range (gpm) Max Head (ft.) Min. Enclosure V4402A 1.25 1.25 10 - 40 170 VB1217 V4403A 1.25 1.25 10 - 40 170 VB1217 V4404A 1.25 1.25 10 - 40 170 VB1217 V4605A 1.25 1.25 10 - 25 170 RR2418 V4606A 1.25 1.25 10 - 25 170 RR2418 V6402A 1.5 1.5 15 - 100 345 RR2418 V6403A 1.5 1.5 15 - 100 345 RR2418 V6404A 1.5 1.5 15 - 100 345 RR2418 V6605A 1.5 1.5 15 - 100 345 RR2418 V6606A 1.5 1.5 15 - 100 345 RR2418 Quick4 PLUSPLUS STD LOW PROFILE CHAMBER Fa il u re to c om ply wi th t he s e i nst al l a t i o n i ns tru c t i on s may i nval i d a te t he w a r r a n ty. C ont a c t I n fi l trat o r S y st e m s ’ Te c h n i c a l Ser v i c e s De p a r t m e n t fo r ass i s t anc e a t 8 0 0-2 21-4436 . Installing the Chambers and End Caps 1.To allow pressure laterals to drain after each dose, drill a hole in the bottom of the pipe at the end of the pressure line. Place the snap-off splash plate or a paving block at the bottom of the trench to protect the infiltrative surface from erosion. 2.With a hole saw, drill out the appropriate diameter hole to accommodate the pressure lat- eral pipe. 3.Insert the pressure lateral pipe into the end cap’s drilled opening and slide it into the manifold pipe. Glue the pressure lateral pipe to the manifold pipe. 4. With the pressure lateral pipe through the end cap, place the back edge of the end cap over the inlet end of the first chamber. Be sure to line up the locking pins on the top of both the chamber and end cap. Before You Begin Quick4 Plus Standard Low Profile (LP) Chambers can only be installed according to state and/or local regulations. Soil and site conditions must be approved prior to installation. Conduct a thorough site evaluation to determine proper sizing and siting of the system before installation. Materials and Equipment Needed Quick4 Plus Standard LP Chambers Quick4 Plus All-in-One or Q4 Plus Endcaps PVC Pipe and Couplings Backhoe Laser, Transit or Level Tape measure Shovel and Rake Utility Knife 1 1/4-inch Drywall Screws* Screw Gun* Small Valve-cover Box* 4-inch Cap Inspection Por t * Optional These guidelines for construction machinery must be followed during installation: Avoid direct contact with chambers when using construction equipment. Chambers require a 12-inch minimum of compacted cover to suppor t a wheel load rating of 16,000 lbs/axle or equivalent to an H-10 AASHTO load rating. Only drive across the trenches when necessary. Never drive wheeled machinery over chambers. Avoid stones larger than 3 inches in diameter in backfill. Remove stones this size or larger that are in contact with chambers. 5. (Method A)Secure the pres- sure lateral pipe to the top of the first chamber with a plastic pipe strap at the outlet end of the unit. Slide the strap up through a slot in the chamber top, down through the other slot, and cinch the two ends around the pipe. 6. (Method B)With the holes pointing up, stabilize the pressure lateral pipe on the ground to prevent it from moving. 7. Lift and place the next chamber onto the previous one at a 45-degree angle. Line up the chamber end between the connector hook and locking pin at the top of the first chamber. Lower it to the ground to engage the interlocks. 8. (Method A)Secure the lateral pipe to the top of the next chamber once in place. Follow the same method in Step 5. 9. Continue interlocking chambers and securing the pipe until the trench is completed. 10. Before attaching the final end cap, it may be necessary to remove the tongue of the connector hook on the last chamber with a pair of pliers depending on your pipe diameter. 11.Insert the pressure lateral pipe through the hole in the final end cap and slide the end cap toward the last chamber. Lift the end cap over the modified con- nector hook and push straight down to secure it to the chamber. Note: If cleanout extensions are required, use a hole saw to cut a hole in the top of the Quick4 Plus All-in-One Endcap so the pressure lateral pipe with an elbow can extend to the ground surface. For cleanout access, use the “Installing Optional Inspection Ports” section in the general installation instructions. 12.If installing multiple rows of chambers, follow Steps 1-9 to lay the next row of chambers parallel to the first. Keep a minimum separation distance between each row of chambers as required by local code. 2 Drill pressure pipe hole. Quick4®Plus Standard Low Profile Chambers Pressure Distribution Systems Installation Instructions 5 Secure pressure pipe. VALVE BOX (OR IRRIGATION BOX) ACCESS FOR DRAINFIELD MAINTENANCE AND FLUSHING QUICK4 PLUS STANDARD LP 11 Lateral pipe through end cap. 1" PRESSURE LATERAL (TYP.) 2" PRESSURE LATERAL (TYP.) 1” OR 2” TRENCH BOTTOM PIPE PLACEMENT Note: Health departments may require a wet-run pressure check to be done prior to chamber installation when the pipe is lay- ing on the ground. Check with your local health department for the proper procedure. 4 Place end cap over inlet end. Distributed By: 6 Business Park Road •P.O. Box 768 Old Saybrook, CT 06475 860-577-7000 • FAX 860-577-7001 1-800-221-4436 www.infiltratorsystems.com U.S. Patents: 4,759,661; 5,017,041; 5,156,488; 5,336,017; 5,401,116; 5,401,459; 5,511,903; 5,716,163; 5,588,778; 5,839,844 Canadian Patents: 1,329,959; 2,004,564 Other patents pending. Infiltrator, Equalizer, and Quick4 are registered trademarks of Infiltrator Systems Inc. Infiltrator is a registered trademark in France. Infiltrator Systems Inc. is a registered trademark in Mexico. © 2009 Infiltrator Systems Inc. All rights reserved. Printed in U.S.A. PLUS030709AG-0 (a)The structural integrity of each chamber, end cap and other accessory manufactured by Infiltrator (“Units”), when installed and operated in a leachfield of an onsite septic system in accordance with Infiltrator's instructions, is warranted to the original purchaser (“Holder”) against defective materials and workmanship for one year from the date that the septic permit is issued for the septic system containing the Units; provided, however, that if a septic permit is not required by applicable law, the warranty perod will begin upon the date that installation of the septic system commences. To exercise its warranty rights, Holder must notify Infiltrator in writing at its Corporate Headquarters in Old Saybrook, Connecticut within fifteen (15) days of the alleged defect. Infiltrator will supply replacement Units for Units determined by Infiltrator to be covered by this Limited Warranty. Infiltrator’s liability specifically excludes the cost of removal and/or installation of the Units. (b)THE LIMITED WARRANTY AND REMEDIES IN SUBPARAGRAPH (a) ARE EXCLUSIVE. THERE ARE NO OTHER WARRANTIES WITH RESPECT TO THE UNITS, INCLUDING NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. (c)This Limited Warranty shall be void if any part of the chamber system is manufactured by anyone other than Infiltrator. The Limited Warranty does not extend to inciden- tal, consequential, special or indirect damages. Infiltrator shall not be liable for penalties or liquidated damages, including loss of production and profits, labor and materials, overhead costs, or other losses or expenses incurred by the Holder or any third party. Specifically excluded from Limited Warranty coverage are damage to the Units due to ordinary wear and tear, alteration, accident, misuse, abuse or neglect of the Units; the Units being subjected to vehicle traffic or other conditions which are not permitted by the installation instructions; failure to maintain the minimum ground covers set forth in the installation instructions; the placement of improper materials into the system containing the Units; failure of the Units or the septic system due to improper siting or improper sizing, excessive water usage, improper grease disposal, or improp- er operation; or any other event not caused by Infiltrator. This Limited Warranty shall be void if the Holder fails to comply with all of the terms set forth in this Limited Warranty. Further, in no event shall Infiltrator be responsible for any loss or damage to the Holder, the Units, or any third party resulting from installation or shipment, or from any product liability claims of Holder or any third party. For this Limited Warranty to apply, the Units must be installed in accordance with all site conditions required by State and local codes; all other applicable laws; and Infiltrator’s installation instructions. (d)No representative of Infiltrator has the authority to change or extend this Limited Warranty. No warranty applies to any party other than the original Holder. * * * * * * * The above represents the standard Limited Warranty offered by Infiltrator. A limited number of States and counties have different warranty requirements. Any purchaser of Units should contact Infiltrator's Corporate Headquarters in Old Saybrook, Connecticut, prior to such purchase, to obtain a copy of the applicable warranty, and should carefully read that warranty prior to the purchase of Units. Infiltrator Systems, Inc. Limited Warranty Advantages of Method A • Pipe and orifice placed closer to the chamber dome offer improved distribution. • Pipe positioned at the top of the chamber places it well above effluent. • Plastic pipe hanger easily secures pipe in place. Advantage of Method B • Pipe resting on the trench bottom allows easy installation and maintenance. • Stabilizing “T’s” keep pipe level. • System promotes efficient pressure checks. • Pipe resting on the trench bottom allows easier inspections if monitoring ports are installed. PRESSURE PIPE WITH HOLES AT 12 O'CLOCK (MAY BE INSTALLED ON EITHER SIDE) ALL WEATHER PLASTIC PIPE STRAP WITH 120 POUNDS TENSILE STRENGTH AT EVERY CHAMBER CONNECTION QUICK4 PLUS STANDARD LP CHAMBER 34" 8" STABILIZE OR "T" EVERY 10' TO PREVENT PIPE ROTATION AND MAINTAIN PROPER PIPE POSITION 3 34" 8" PRESSURE PIPE WITH HOLES AT 12 O'CLOCK (MAY BE INSTALLED ON EITHER SIDE) QUICK4 PLUS STANDARD LP CHAMBER NOT TO SCALE07/24/2013EMB1 of 1DFHINFILTRATOR SYSTEMS INC.4 Business Park Rd. Old Saybrook, CT 06475(800) 221-4436INFILTRATORŠsystems inc .QUICK4 PLUS STANDARDLOW PROFILE CHAMBERPRODUCT SPECIFICATION8"48"INFILTRATOR SYSTEMS INC.QUICK4 PLUS STANDARDLOW PROFILE CHAMBERPRODUCT SPECIFICATION(NOT TO SCALE)(EFFECTIVE LENGTH)TOP VIEW53"SIDE VIEWEND VIEW34"QUICK4 PLUS ALL-IN-ONE END CAPQUICK4 PLUS END CAP18"18"8"8"3.3" INVERT3.3" INVERT13.3" EFFECTIVE LENGTH*4.5" EFFECTIVE LENGTH*INSPECTION PORT6"*ALL VIEWS = INSTALLED LENGTHS10.4" EFFECTIVE LENGTH* Orenco Systems® Inc. , 814 Airway Ave., Sutherlin, OR 97479 USA • 800-348-9843 • 541-459-4449 • www.orenco.com NTD-SF-OS-1 Rev. 1.1, © 09/14 Page 1 of 1 Orifice Shields Technical Data SheetOrenco® General Orenco Orifice Shields snap-fit onto laterals. They may be placed on top of or beneath a lateral, depending on the location of the orifice. Orifice shields are covered by method-of-use patent # 5,360,556. Standard Models OS075, OS100, OS125, OS150, OS200 Product Code Diagram Material of Construction PVC per ASTM D-1784 Physical Specifications Model Shield O.D. Lateral pipe O.D. in. (mm) in. (mm) OS075 3.5 (89) 1.05 (27) OS100 3.5 (89) 1.315 (33) OS125 3.5 (89) 1.66 (42) OS150 4.5 (114) 1.90 (48) OS200 4.5 (114) 2.375 (60) Applications Orenco® Orifice Shields are used in a pressurized distribution system to protect the orifices from backfill debris that might cause orifice blockage. Orifice shield installed on lateral pipe, standard configuration Shield Orifice Cutaway view, standard configuration Shield Orifice Cutaway view, cold weather configuration OS Lateral pipe size, nominal: 075 = 0.75 in. (20 mm) 100 = 1.00 in. (25 mm) 125 = 1.25 in. (32 mm) 150 = 1.50 in. (40 mm) 200 = 2.00 in. (50 mm) Orifice shield Item# SEK- Orenco® Flushing Assemblies Flushing Assemblies Orenco® flushing assemblies provide easy access for lateral maintenance. Flushing assembly kits include a PVC sweep with ball valve and a polyethylene valve box enclosure. Orenco® flushing assemblies are available in the following sizes: • 1” diameter • 1.25” diameter • 1.5” diameter • 2" diameter Valve Boxes Orenco® valve boxes are used to provide access to flushing assemblies. Constructed of polyethylene. Valve Box, 7-in. diameter round enclosure Note: Kits include VB7 valve box enclosure. (719) 395-6764 Fax: (719) 395-3727 28005 County Road 317 P.O. Box 925 Buena Vista, CO 81211 Water & Wastewater • Systems • Products • Service Website: http://valleyprecast.com/ Email: frontdesk@valleyprecast.com